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3D打印打印机-BFB Rapman 3.2说明书.pdf
RapMan 3.2 Operations Manual
1. Introduction
2. How this manual works
3. Manual symbols
4. Process overview... how the RapMan 3 works
5. Print material
6. Pre-print checks
a. Clearing the print bed
b. Check the print bed is fitted correctly
c. Power up
d. Test all axes
e. Check the hot-end nozzles are clean from plastic debris
f. Check the print bed is level
g. Check the bed is referenced to the extruder nozzles
h. Load the extruders
i. Extruder control
j. Purge the extruder
k. How to start a print
l. Double head calibration
m. Print a successful raft
7. Print the first model
8. Essential post-print operations
a. Print removal and post-processing
9. Further operations
a. Power down
b. Reloading the extruders
c. Setting the extruder pressure bearings
d. Control panel functions
e. Upgrading your printer firmware
f. Handling a ground-out filament
10. Print your own models
11. Troubleshooting
12. Specifications
13. Appendix
Home
Page 1
1.
2.
1.9
1.1
1.2
1.3
1.4
1.5
1.6
RapMan 3.2 Operations Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. How this manual works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Manual symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Process overview... how the RapMan 3 works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. Print material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. Pre-print checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
a. Clearing the print bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.6.1
b. Check the print bed is fitted correctly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.6.2
1.6.3
c. Power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
d. Test all axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.6.4
e. Check the hot-end nozzles are clean from plastic debris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6.5
f. Check the print bed is level
1.6.6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
g. Check the bed is referenced to the extruder nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.6.7
1.6.8
h. Load the extruders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
i. Extruder control
1.6.9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
j. Purge the extruder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.6.10
k. How to start a print
1.6.11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
l. Double head calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.6.12
1.6.13
m. Print a successful raft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7. Print the first model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8. Essential post-print operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.8.1
a. Print removal and post-processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9. Further operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
a. Power down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.9.1
1.9.2
b. Reloading the extruders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
c. Setting the extruder pressure bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1.9.3
d. Control panel functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.9.4
e. Upgrading your printer firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1.9.5
1.9.6
f. Handling a ground-out filament
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10. Print your own models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
12. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
13. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1.10
1.11
1.12
1.13
1.7
1.8
Page 2
Rapman 3.2 Operations Manual
RapMan 3.2 Operations Manual
Welcome to the RapMan 3 Operations Manual. This manual is designed to get you up and running as quickly as possible. It can be read either
on-line or off-line (see below).
Requirements
To complete the exercises in this manual the user will a fully assembled RapMan. The user will also need some test print files:
To download the files click the icon on the left. After downloading:
The printer can only see uncompressed files at the root of the USB stick i.e. do not put them inside a folder.
Unpack the files to the root of your USB stick.
On-line reading (essential notes)
Online reading includes embedded 3D content. However, if left idle for over 120 minutes, technical resources will automatically time-out, and direct
you to a log in page. Please note the details below. Simply enter:
Username: bfbcustomer
Password: 3D printing
Check the "Remember me" box
This will prevent the timeout from happening again during your session.
You can start reading the manual by clicking the links on the navigation bar at the left of the screen:
Off-line reading
Simply click on the "Export this space" button at the top left of the screen to export the manual to a PDF. Follow the on screen instructions.
Page 3
Rapman 3.2 Operations Manual
If you have a slow internet connection, it is possible to select individual sections of the manual to export, making it possile to download small
sections at a time. Simply tick the boxes next to the sections you need.
Alternatively, if bandwidth is not an issue, select all.
Page 4
Rapman 3.2 Operations Manual
1. Introduction
Before first use, the RapMan needs careful setting up. The list below illustrates some of the essential operations which must be carried out before
operation:
, especially if you have a multi-head unit.
[check your firmware version]
It's very important to
Make sure the bed is clear of any build material
Check the bed is fitted correctly
Check the hot-end nozzles are clean from plastic debris
Check the bed is level
Check the bed is referenced to the extruder nozzles
Load the extruders correctly
Print a successful raft
Failure to carry out
all
of the set-up procedures contained in this document will damage the machine.
This document has been designed to illustrate the
understand how the process works and complete each procedure in the order set out in this manual.
Have a look through the
Further operations
sections.
Pre-print checks
and
essential
procedures and get you up and running as quickly as possible. Please take time to
First setup can take 60 minutes depending on the skill level of the operator. After that, typical set up time before a print can range from 0-5 minutes.
Support is available by raising a ticket at www.bitsfrombytes.com
We welcome any feedback you may have, and wish you well in your 3D printing!
Page 5
Rapman 3.2 Operations Manual
2. How this manual works
This manual leads you through the essential pre-print operations towards your first actual 3D print.
Page 6
Rapman 3.2 Operations Manual
3. Manual symbols
CAUTION:
notes to prevent damage to the machine.
DANGER:
notes to prevent injury to the operator.
Page 7
Rapman 3.2 Operations Manual
4. Process overview... how the RapMan 3 works
This section briefly introduces how the RapMan prints.
A print file from Axon (the Bits from Bytes print processing software) is transferred to the printer using a USB memory stick. To complete
your first set up you will not need to use Axon to generate print files
- near the end of this operations manual we will prompt you to
download some print files for you test your printer, after you have completed the essential setup operations.
The extruder pulls filament from the reel via the delivery tubes and drive through a hot-end to produce a thin molten filament of plastic. The
extruder draws each layer with this filament. After each layer is produced the bed increments down so that a new layer can be drawn on top
of the last, building up the 3D model.
Page 8
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