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Abaqus台湾士盟科技接触进阶讲义.pdf

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Contact Pairs (L1, L2) (L1, L2) (L3) (L3) (L3) (L8) (L5) (L6) (L8) (L6) (L6)
General Contact (L1, L2) GC Initial Step (L1, L2) (L1, L2) (L5) (L6) (L8) edge to surface (L8) (L6) (L1, L2)
L1.1 L1.2 Lesson 1: Introduction Lesson content: General Considerations Surface-based Contact Contact Examples Ingredients of a Contact Model s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w . s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w . General Considerations (1/2) What is contact? Physically, contact stress is transmitted between two solid bodies when they touch. In some cases only normal stress is transmitted. If friction is present, a limited amount of shear stress can also be transmitted. Numerically, contact is a severely discontinuous form of nonlinearity. Either a constraint is applied or it is ignored. The general objective of a numerical analysis is to determine contacting areas and stress transmitted.
General Considerations (2/2) Contact problems can generally be divided into two broad classes: ‘Continuum’ vs. ‘Structural’ Contact Continuum contact (bulky components) Typically, many nodes in contact at one time Contact causes local deformation and shear, but it causes little bending Structural contact (slender components) Typically, few nodes in contact at one time Contact causes bending Often more challenging Surface-based Contact (1/5) Abaqus/Standard offers both surface-based and element-based approaches to modeling contact L1.3 L1.4 Surface-based contact: Expansion of a stent in an artery Contact elements: Reinforced medical tubing* Surface-based contact offers greater flexibility and ease-of-use and will therefore be the focus of this course. *The medical tubing problem can be modeled using both contact elements and surface-based contact s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w . s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w .
L1.5 Surface-based Contact (2/5) Abaqus/Standard provides two approaches for modeling surface-based contact: General contact allows you to define contact between many or all regions of a model with a single interaction. The surfaces that can interact with one another comprise the contact domain and can span many disconnected regions of a model. Contact pairs describe contact between two surfaces. One contact domain in general contact Multiple contact pairs required L1.6 Requires more careful definition of contact. I. Every possible contact pair interaction must be defined. Has many restrictions on the types of surfaces involved. Surface-based Contact (3/5) The general contact algorithm The contact domain spans multiple bodies (both rigid and deformable) Default domain is defined automatically via an all-inclusive element-based surface The method is geared toward models with multiple components and complex topology Greater ease in defining contact model s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w . s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w .
Surface-based Contact (4/5) The contact pair algorithm Requires user-specified pairing of individual surfaces Often results in more efficient analyses since contact surfaces are limited in scope s e m è t s y S t l L1.7 L1.8 u a s s a D © | m o c . s d 3 w w w . s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w . Slave surfaces for contact pair analysis Surface-based Contact (5/5) The choice between general contact and contact pairs is largely a trade-off between ease of defining contact and analysis performance Robustness and accuracy of both methods are similar In some cases, the contact pair approach is required in order to access specific features not currently available with general contact. These include: Analytical rigid surfaces (Abaqus/Standard) Two-dimensional models (Abaqus/Explicit) Node-based surfaces (Abaqus/CAE) Small sliding Rough friction Lagrange friction See the Abaqus Analysis User’s Guide for a complete list of general contact limitations The two contact algorithms, however, can be used together in the same analysis. The general contact algorithm automatically avoids processing interactions that are treated by the contact pair algorithm.
L1.9 L1.10 Contact Examples (1/5) Types of contact Various factors influence a contact analysis, including: Deformable or rigid surfaces Slender or bulky components Degree of confinement and compressibility of components Two-surface contact or self contact Finite-sliding or small-sliding contact formulation Interaction properties (friction, thermal, etc.) The above factors include physical and numerical aspects The user is responsible for defining the physical aspects of a model The user and Abaqus control various numerical aspects Examples representing different “classes” of contact problems follow Contact Examples (2/5) Contact between linear elastic bodies with small relative motion “Hertz” contact Common design problem involving: Small displacements Contact over a distributed surface area Typical examples: Bearing design Hard gaskets Interference fits Fretting (surface wear) is often a concern, requiring accurate resolution of contact stresses and stick/slip zones This example is taken from “Coolant manifold cover gasketed joint,” Section 5.1.4 in the Abaqus Example Problems Guide. s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w . s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w .
L1.11 L1.12 Example: metal forming simulation This example is taken from “Superplastic forming of a rectangular box,” Section 1.3.2 in the Abaqus Example Problems Guide. Contact Examples (3/5) Deformable to rigid body contact Finite sliding between the surfaces (large displacements). Finite strain of the deforming components. Typical examples: Rubber seals Tire on road Pipeline on seabed Forming simulations (rigid die/mold, deformable component). Contact Examples (4/5) Finite-sliding contact between deformable bodies Most general category of contact Example: twisting blocks Press together and relative rotation of 90º s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w . s e m è t s y S t l u a s s a D © | m o c . s d 3 w w w .
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