cab打印机-4200说明书.pdf

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1 Introduction

1.1 Instructions

1.2 Intended Use

1.3 Safety Instructions

1.4 Safety Marking

1.5 Environment

2 Product Description

2.1 Function

2.2 Important Features

2.3 Technical data

2.4 Device Overview

2.5 Delivery Of The Applicator

3 Installation

3.1 Mounting Device

3.1.1 Mounting Applicator

3.1.2 Mounting Tamp

3.2 Connections

4 Adjustments

4.1 Mechanical Adjustments

4.1.1 Adjustment the Pad Orientation in the Takeover Position

4.1.2 Setting the Blow Tube

4.2 Pneumatic Adjustments

4.2.1 Function Control Valves

4.2.2 Throttle Valves at the Valve Block

4.2.3 Throttle Valve at the Cylinder

5 Operation

5.1 Setting the Operating Mode and Delay Times

5.1.1 Takeover the label from printer to the applicator

5.1.1 DIP Switches

5.1.2 Potentiometer

5.1.3 Read Settings of Potentiometers

5.1.4 Operating Mode

5.2 Pre-Dispense Key

5.3 Peel Position

5.4 Normal Operation

6 PLC Interface

6.1 Comments on the Signals

6.2 Circuit Diagrams of Inputs and Outputs

6.3 Examples for Circuits to Creating an External Start Signal

7 Error Messages

7.1 Printer Error Messages

7.2 Applicator Error Messages

8 Function Of The LED's On The PCB

9 Declaration

9.1 EC Declaration of Incorporation

9.2 EC Declaration of Conformity

10 Index

Operator's Manual Tamp Applicator with Lift and Turn Cylinder 4200

2 Operator's Manual - Translation of the Original Version for the following products 2 Family 4200 Edition: 03/2010 - Part.-No. 9008949 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose - in particular the procurement of spare parts for products sold by cab - demand the previous written authori- zation by cab. Trademark Centronics® is a registered trademark of the Data Computer Corporation. Microsoft® is a registered trademark of the Microsoft Corporation. Windows 2000®, 2003®, XP® are registered trademarks of the Microsoft Corporation. TrueTypeTM is a registered trademark of Apple Computer, Inc. Editor Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG. Topicality Due to the constant further development of our products discrepancies between documentation and product can occur. Please check www.cab.de for the latest update. Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab. Germany cab Produkttechnik GmbH & Co KG Postfach 1904 D-76007 Karlsruhe Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe Telefon +49 721 6626-0 Telefax +49 721 6626-249 www.cab.de info@cab.de France cab technologies s.a.r.l. F-67350 Niedermodern Téléphone +33 388 722 501 www.cab.de info@cab-technologies.fr USA cab Technology Inc. Tyngsboro MA, 01879 Phone +1 978 649 0293 www.cabtechn.com info@cabtechn.com España cab España S.L. E-08304 Montaró (Barcelona) Teléfono +34 937 414 605 www.cab.de info@cabsl.com South Afrika cab Technology (Pty.) Ltd. 2125 Randburg Phone +27 11-886-3580 www.cab.de info@cabtechn.co.za Representatives in other countries on request. Asia cab Technology Co, Ltd. Junghe 23552, Taipei, Taiwan Phone +886 2 8227 3966 www.cabasia.net cabasia@cab.de cab (Shanghai) Trading Co.,Ltd 2299 11C60 Phone +86 21 6236-3161 cabasia@cab.de

Table of contents 3 1 1.1 1.2 1.3 1.4 1.5 2 2.1 2.2 2.3 2.4 2.5 Introduction ............................................................................................................................................ 4 Instructions ............................................................................................................................................... 4 Intended Use ............................................................................................................................................ 4 Safety Instructions .................................................................................................................................... 4 Safety Marking ......................................................................................................................................... 5 Environment ............................................................................................................................................. 5 Product Description ............................................................................................................................... 6 Function ................................................................................................................................................... 6 Important Features ................................................................................................................................... 6 Technical data .......................................................................................................................................... 6 Device Overview ...................................................................................................................................... 7 Delivery Of The Applicator ....................................................................................................................... 8 3 Installation .............................................................................................................................................. 9 3.1 Mounting Device ...................................................................................................................................... 9 Mounting Applicator .................................................................................... 9 3.1.1 Mounting Tamp ................................................................................................................................. 10 3.1.2 3.2 Connections ............................................................................................................................................11 4 Adjustments ......................................................................................................................................... 12 4.1 Mechanical Adjustments ........................................................................................................................ 12 Adjustment the Pad Orientation in the Takeover Position ................................................................ 12 4.1.1 Setting the Blow Tube....................................................................................................................... 13 4.1.2 Pneumatic Adjustments .......................................................................................................................... 14 4.2 Function Control Valves .................................................................................................................... 14 4.2.1 4.2.2 Throttle Valves at the Valve Block .................................................................................................... 15 Throttle Valve at the Cylinder ........................................................................................................... 16 4.2.3 Operation .............................................................................................................................................. 17 5 Setting the Operating Mode and Delay Times ....................................................................................... 17 5.1 5.1.1 Takeover the label from printer to the applicator .................................................................................... 17 DIP Switches .................................................................................................................................... 18 5.1.1 Potentiometer ................................................................................................................................... 18 5.1.2 Read Settings of Potentiometers ...................................................................................................... 19 5.1.3 5.1.4 Operating Mode ................................................................................................................................ 19 Pre-Dispense Key .................................................................................................................................. 20 5.2 Peel Position .......................................................................................................................................... 21 5.3 5.4 Normal Operation ................................................................................................................................... 21 6 6.1 6.2 6.3 7 7.1 7.2 8 9 9.1 9.2 10 PLC Interface ........................................................................................................................................ 22 Comments on the Signals ...................................................................................................................... 22 Circuit Diagrams of Inputs and Outputs ................................................................................................. 24 Examples for Circuits to Creating an External Start Signal .................................................................... 25 Error Messages .................................................................................................................................... 26 Printer Error Messages .......................................................................................................................... 26 Applicator Error Messages ..................................................................................................................... 26 Function Of The LED's On The PCB ................................................................................................... 27 Declaration ............................................................................................................................................ 28 EC Declaration of Incorporation ............................................................................................................. 28 EC Declaration of Conformity ................................................................................................................. 29 Index ...................................................................................................................................................... 30

4 1 1.1 Introduction Instructions Important information and instructions in this documentation are designated as follows: 4 Danger! Draws your attention to an exceptionally grave, impending danger to your health or life. Warning! Indicates a hazardous situation that could lead to injuries or material damage. Attention! Draws attention to possible dangers, material damage or loss of quality. Notice! Gives you tips. They make a working sequence easier or draw attention to important working processes. Environment! Gives you tips on protecting the environment. Handling instruction Reference to section, position, illustration number or document. Option (accessories, peripheral equipment, special fittings). ! ! i     Zeit Information in the display. 1.2 Intended Use • The device is manufactured in accordance with the current technological status and the recognized safety rules. However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible assets can arise during use. • The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with regard to safety and dangers as stated in the operating manual. • The device is developed to work in a system with a Hermes A printer • The device applicator is intended exclusively for labeling suitable materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/ supplier shall not be liable for damage resulting from unauthorized use; the user shall bear the risk alone. • Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s maintenance recommendations and specifications. i Notice! The complete documentation is currently in the Internet. 1.3 Safety Instructions • Only connect the device to other devices which have a protective low voltage. • Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting. • The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.). ! Warning! Make sure that the printer is disconnected from the power supply and the valve at the service unit as well as the shutoff valve at the applicator are closed, while installing the delivered components.

1 ! ! Introduction Warning! In operation, moving parts are easily accessible. Therefore, keep long hair, loose clothes and jewelry distant. Before any manipulations in those areas, close the shutoff valve. 5 Warning! Do not try to manipulate or repair parts they are not described in the manuals of the tamp applicator or the printer. 1.4 Safety Marking 1: Risk of injury by moved parts 1 1.5  Figure 1 Safety marking Environment Obsolete devices contain valuable recyclable materials that should be sent for recycling.  Send to suitable collection points, separately from residual waste. The modular construction of the printer enables it to be easily disassembled into its component parts.  Send the parts for recycling. The electronic circuit board of the device is equipped with a lithium battery.

6 2 2.1 Product Description Function The universal tamp applicator 1005 is an additional module for the transfer printer Hermes A. It's developed for the automatically apply a label onto a product. To apply the label the applicator used a Tamp, which moved between a basic position and a labeling position by pneumatic cylinder. The label can apply in print direction or in a 90 degree position to the print direction. 6 2.2 2.3 In the start position the applicator is between two labeling cycles. In the take over position the tamp get the label from printer. In the take-over position, the label is picked up from the printer by the vacuum plate of the pad. A sensor at the cylinder signals when the pad is in the take-over position. The label is removed from the carrier ribbon directly at the dispense edge of the printer. It is sucked on the pad by a vacuum via drill-holes at the bottom of the pad. For support, the label is also blown against the pad with an air current coming from a blow tube. The correct transfer of the label is controlled by a vacuum sensor. Next, the pad is moved down into the labelling position, which is confirmed by another sensor (labelling position sensor). Here, the label is stamped onto the product. While the pad is moving back into the starting position, the vacuum sensor controls whether the label has been removed from the pad. Specially adapted pads can be used for different label sizes The label transfer to the product is possible over : • Stamp The label will be impressed at the unmoved product by pad. Important Features • Supporting air, vacuum and cylinder speed are adjustable. So it's possible to accommodate the system to different label sizes. • For operation in a superior system the applicator's PLC (programmable logic control) interface with potential free inputs and outputs can be used. • To integrate the applicator in a higher process the applicator has a PLC Interface with a 15-pin SUB-D connector. Technical data Label transfer Label width in mm Label height in mm Cylinder stroke in mm Compressed air supply Product surface Noise level Product height Product variable fixed stationary moving rotating Table 1 Technical data Stamp 4-80 4-20 100-400 0,5 MPa (5 bar) flat under 70 dB(A) ¢ - ¢ - -

2 2.4 Product Description Device Overview View 1 View 2 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Back View Figure 2 Overview 1 2 3 4 5 6 7 8 9 Sensor "high end position" Energiy Track Thumbscrew Cover Throttle valve turn cylinder Throttle valve vacuum and support air Connector compressed air PLC Interface Pre dispense key 7 18 16 17 10 11 12 13 14 15 16 17 18 Throttle valve lift cylinder Lift cylinder Slide valvel Throttle valve lift cylinder Sensor "Labeling Positionr" Turn cylinder Tamp ( customized) Blow tube ( customized)) Interface Applicator-Printer

8 2 2.5 Product Description Delivery Of The Applicator 8 1 Applicator 4200 2 Hinges and screws, 2 Sets 3 Screw (in the set of the tamp) 4 Tamp (as per order) 5 Blow tube (as per order - to the tamp) - Documentation Achtung ! Verletzungsgefahr ! Greifen Sie beim Zuschalten der Druckluft sowie im Dauerbetrieb nicht in den Bereich der bewegten Teile, insbesondere des Saugblocks. Beachten Sie die Hinweise in der Bedienungsanleitung. Attention ! Danger of injuring ! Do not reach into the area of moving parts, especialy the pad, when switching on the Note the directions given in the Operator's Manual. air pressure or during operation. 2 3 4 5 1 Figure 3 Delivery Notice! Please keep the original packaging in case the printer must be returned. Attention! Damage of the applicator by water and wetness.  Use printer and applicator only in a dry environment. i !

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