维修手册
AD 188
上海震旦办公自动化销售有限公司
目录
3.
1.
2.
A. 安全和重要警告事项 ..............................................................................................A-1
重要注意事项 ................................................................................................................................................................. A-1
危险 , 警告和注意事项说明............................................................................................................................................. A-1
2.1 本维修手册中的说明事项 ..................................................................................................................................... A-1
2.2 安全和重要警告事项说明 ..................................................................................................................................... A-1
安全警告......................................................................................................................................................................... A-2
3.1 未经AURORA允许不得进行改动 ......................................................................................................................... A-2
3.1.1 需要特别注意的行为 .............................................................................................................................. A-2
3.2 选择电源插头 ....................................................................................................................................................... A-3
3.2.1 电源插头或电源线组件........................................................................................................................... A-3
3.3 进行现场维修时的检查要点.................................................................................................................................. A-3
3.3.1 电源........................................................................................................................................................ A-3
3.3.2 安装要求 ................................................................................................................................................ A-5
3.3.3 维修之后 ................................................................................................................................................ A-6
3.4 定影...................................................................................................................................................................... A-9
3.5 旧电池的注意事项 .............................................................................................................................................. A-10
3.5.1 所有地区 .............................................................................................................................................. A-10
3.5.2 德国...................................................................................................................................................... A-10
3.5.3 法国...................................................................................................................................................... A-10
3.5.4 丹麦...................................................................................................................................................... A-10
3.5.5 芬兰 , 瑞典............................................................................................................................................ A-10
3.5.6 挪威...................................................................................................................................................... A-10
3.6 激光安全事宜 ..................................................................................................................................................... A-11
3.6.1 激光安全事宜 ....................................................................................................................................... A-11
3.6.2 内部激光辐射 ....................................................................................................................................... A-11
3.6.3 激光安全标签 ....................................................................................................................................... A-13
3.6.4 激光注意标签 ....................................................................................................................................... A-13
3.6.5 处理激光设备的注意事项 ..................................................................................................................... A-13
机器上的警告标识 ........................................................................................................................................................ A-14
4.1 机器内的警告标识 .............................................................................................................................................. A-14
4.2 电路板上的警告标识 .......................................................................................................................................... A-15
出现事故时采取的措施 ................................................................................................................................................. A-16
4.
5.
1.
B. 手册内容的符号标识 ..............................................................................................B-1
手册内容的符号标识....................................................................................................................................................... B-1
1.1 产品名称 .............................................................................................................................................................. B-1
1.2 商标名称 .............................................................................................................................................................. B-1
1.3 进纸方向 .............................................................................................................................................................. B-1
C. 产品规格 ................................................................................................................C-1
1. AD 188 ........................................................................................................................................................................... C-1
1.1 类型...................................................................................................................................................................... C-1
1.2 功能...................................................................................................................................................................... C-1
1.3 纸张...................................................................................................................................................................... C-2
1.4 耗材...................................................................................................................................................................... C-2
1.5 打印量 .................................................................................................................................................................. C-2
1.5.1 AD 188 .................................................................................................................................................... C-2
1.6 机器规格 .............................................................................................................................................................. C-2
1.7 操作环境 .............................................................................................................................................................. C-2
1.8 打印功能 .............................................................................................................................................................. C-2
1.9 扫描功能 .............................................................................................................................................................. C-3
i
1.
2.
3.
4.
D. 整体组成 ................................................................................................................D-1
系统配置......................................................................................................................................................................... D-1
截面图 ............................................................................................................................................................................ D-1
纸张路径......................................................................................................................................................................... D-2
整体配置......................................................................................................................................................................... D-2
4.1 控制块状图........................................................................................................................................................... D-2
4.2 图像生成处理 ....................................................................................................................................................... D-3
E. 维修工具 ................................................................................................................E-1
维修材料列表 ................................................................................................................................................................. E-1
CE 工具列表................................................................................................................................................................... E-1
1.
2.
2.
3.
1.
F. 维修保养 ................................................................................................................ F-1
定期维修保养概念 ...........................................................................................................................................................F-1
1.1 定期维修保养概念 .................................................................................................................................................F-1
1.2 主机.......................................................................................................................................................................F-1
1.2.1 定期维修保养 1( 总计数器;每隔 55,000 次计数 ) ..................................................................................F-1
1.2.2 定期维修保养 2(PM 计数器;每隔 100,000 次计数 )...............................................................................F-1
定期维修保养项目 ...........................................................................................................................................................F-1
2.1 定期更换部件列表 .................................................................................................................................................F-1
2.1.1 定期更换部件列表 ...................................................................................................................................F-1
2.1.2 主机.........................................................................................................................................................F-1
2.2 定期清洁部件列表 .................................................................................................................................................F-2
2.2.1 主机.........................................................................................................................................................F-2
2.3 部件使用寿命概念 .................................................................................................................................................F-2
2.3.1 耗材和部件的寿命值 ...............................................................................................................................F-2
2.3.2 使用寿命规格值的条件............................................................................................................................F-2
定期维修保养步骤 ...........................................................................................................................................................F-3
3.1 处理部 ...................................................................................................................................................................F-3
3.1.1 更换显影剂..............................................................................................................................................F-3
3.1.2 更换感光鼓..............................................................................................................................................F-5
3.1.3 更换感光鼓充电电晕组件 ........................................................................................................................F-6
3.1.4 更换清洁刮板 ..........................................................................................................................................F-7
3.1.5 涂抹碳粉 .................................................................................................................................................F-7
3.1.6 更换碳粉瓶..............................................................................................................................................F-8
3.1.7 清洁 Ds 轴环 .........................................................................................................................................F-10
3.1.8 清洁感光鼓分离爪 .................................................................................................................................F-11
3.1.9 清洁显影剂飞溅预防板..........................................................................................................................F-11
3.2 传输部 .................................................................................................................................................................F-13
3.2.1 同步辊的清洁 ........................................................................................................................................F-13
3.2.2 清洁图像预转印导板 .............................................................................................................................F-13
3.3 定影部 .................................................................................................................................................................F-15
3.3.1 更换定影单元 ........................................................................................................................................F-15
1.
G. 拆卸 / 重新组装 ..................................................................................................... G-1
禁止拆卸 / 调整的项目.................................................................................................................................................... G-1
1.1 禁止拆卸 / 调整的项目.......................................................................................................................................... G-1
1.1.1 带漆固定螺钉 ......................................................................................................................................... G-1
1.1.2 涂有红色油漆的螺钉 .............................................................................................................................. G-1
1.1.3 电路板上的可变电阻器........................................................................................................................... G-1
1.1.4 拆卸电路板............................................................................................................................................. G-1
1.1.5 拆卸时的警告 ......................................................................................................................................... G-1
1.1.6 安装或运输期间的注意事项 / 警告.......................................................................................................... G-1
PH 单元................................................................................................................................................................ G-2
1.2.1 禁止原因 ................................................................................................................................................ G-2
1.2
ii
2.
3.
1.3 定影单元 .............................................................................................................................................................. G-2
1.3.1 禁止原因 ................................................................................................................................................ G-2
拆卸 / 重新安装部件列表 ................................................................................................................................................ G-2
拆卸 / 重新安装步骤 ....................................................................................................................................................... G-3
3.1 前门...................................................................................................................................................................... G-3
3.1.1 步骤........................................................................................................................................................ G-3
3.2 前盖板 .................................................................................................................................................................. G-3
3.2.1 步骤........................................................................................................................................................ G-3
3.3 左盖板 .................................................................................................................................................................. G-3
3.3.1 步骤........................................................................................................................................................ G-3
3.4 右后盖板 /1, 右后盖板 /2 ...................................................................................................................................... G-4
3.4.1 步骤........................................................................................................................................................ G-4
3.5 后盖板 .................................................................................................................................................................. G-4
3.5.1 步骤........................................................................................................................................................ G-4
3.6 扫描器右盖板 ....................................................................................................................................................... G-4
3.6.1 步骤........................................................................................................................................................ G-4
3.7 扫描器后盖板 ....................................................................................................................................................... G-5
3.7.1 步骤........................................................................................................................................................ G-5
3.8 出纸盘 ( 左 )/ 出纸盘 ( 右 ) .................................................................................................................................... G-5
3.8.1 步骤........................................................................................................................................................ G-5
3.9 稿台...................................................................................................................................................................... G-7
3.9.1 步骤........................................................................................................................................................ G-7
3.10 操作面板 .............................................................................................................................................................. G-8
3.10.1 步骤........................................................................................................................................................ G-8
3.11 纸盒 1................................................................................................................................................................... G-8
3.11.1 步骤........................................................................................................................................................ G-8
3.12 多功能手送纸盒.................................................................................................................................................... G-9
3.12.1 步骤........................................................................................................................................................ G-9
3.13 成像单元 ............................................................................................................................................................ G-10
3.13.1 步骤...................................................................................................................................................... G-10
3.14 PH 单元.............................................................................................................................................................. G-11
3.14.1 步骤...................................................................................................................................................... G-11
3.15 CIS 模块 (CIS) ................................................................................................................................................... G-12
3.15.1 步骤...................................................................................................................................................... G-12
3.16 转印辊单元......................................................................................................................................................... G-13
3.16.1 步骤...................................................................................................................................................... G-13
3.17 扫描器单元......................................................................................................................................................... G-13
3.17.1 步骤...................................................................................................................................................... G-13
3.18 打印控制板 (PRCB)............................................................................................................................................ G-14
3.18.1 步骤...................................................................................................................................................... G-14
3.19 高压单元 (HV1) .................................................................................................................................................. G-15
3.19.1 步骤...................................................................................................................................................... G-15
3.20 直流电源 (DCPU) ............................................................................................................................................... G-15
3.20.1 步骤...................................................................................................................................................... G-15
3.21 纸盒 1 进纸辊 ..................................................................................................................................................... G-16
3.21.1 步骤...................................................................................................................................................... G-16
3.22 纸盒 1 分离垫 ..................................................................................................................................................... G-16
3.22.1 步骤...................................................................................................................................................... G-16
3.23 臭氧过滤器......................................................................................................................................................... G-17
3.23.1 步骤...................................................................................................................................................... G-17
3.24 多功能手送纸盒进纸辊....................................................................................................................................... G-17
3.24.1 步骤...................................................................................................................................................... G-17
3.25 多功能手送纸盒分离辊组件................................................................................................................................ G-18
3.25.1 步骤...................................................................................................................................................... G-18
3.26 主马达 (M1)........................................................................................................................................................ G-19
3.26.1 步骤...................................................................................................................................................... G-19
iii
3.27 碳粉供应马达 (M2)............................................................................................................................................. G-20
3.27.1 步骤...................................................................................................................................................... G-20
3.28 扫描器马达 (M4)................................................................................................................................................. G-20
3.28.1 步骤...................................................................................................................................................... G-20
3.29 直流供电风扇马达 (FM5).................................................................................................................................... G-22
3.29.1 步骤...................................................................................................................................................... G-22
3.30 对位离合器 (CL1)............................................................................................................................................... G-22
3.30.1 步骤...................................................................................................................................................... G-22
3.31 纸盒 1 进纸离合器 (CL2) .................................................................................................................................... G-23
3.31.1 步骤...................................................................................................................................................... G-23
3.32 手送纸盒进纸离合器 (CL3)................................................................................................................................. G-23
3.32.1 步骤...................................................................................................................................................... G-23
3.33 手送纸盒拾纸电磁铁 (SD1) ................................................................................................................................ G-24
3.33.1 步骤...................................................................................................................................................... G-24
1.
2.
H. 清洁 / 润滑 .............................................................................................................H-1
清洁部件列表 ................................................................................................................................................................. H-1
清洁步骤......................................................................................................................................................................... H-1
2.1 纸盒 1 进纸辊 ....................................................................................................................................................... H-1
2.1.1 步骤........................................................................................................................................................ H-1
2.2 纸盒 1 分离垫 ....................................................................................................................................................... H-1
2.2.1 步骤........................................................................................................................................................ H-1
2.3 稿台...................................................................................................................................................................... H-1
2.3.1 步骤........................................................................................................................................................ H-1
2.4 多功能手送纸盒分离辊......................................................................................................................................... H-2
2.4.1 步骤........................................................................................................................................................ H-2
2.5 多功能手送纸盒进纸辊......................................................................................................................................... H-2
2.5.1 步骤........................................................................................................................................................ H-2
2.
1.
I. 调整 / 设置 .............................................................................................................. I-1
如何使用调整部分 ............................................................................................................................................................I-1
1.1 事先检查 ................................................................................................................................................................I-1
1.2 维修工作前准备工作 ..............................................................................................................................................I-1
效用模式...........................................................................................................................................................................I-1
2.1 效用模式列表 .........................................................................................................................................................I-1
2.2 开始 / 退出..............................................................................................................................................................I-2
2.2.1 开始步骤 ..................................................................................................................................................I-2
2.2.2 退出步骤 ..................................................................................................................................................I-2
2.3 机器设置 ................................................................................................................................................................I-2
2.3.1 自动面板重置 ...........................................................................................................................................I-2
2.3.2 睡眠模式 ..................................................................................................................................................I-2
2.3.3 睡眠切换 ..................................................................................................................................................I-2
2.3.4 浓度 ( 书本 ) .............................................................................................................................................I-2
2.3.5 打印浓度 ..................................................................................................................................................I-2
2.3.6
LCD 对比度..............................................................................................................................................I-3
2.3.7 按键速度设置 ...........................................................................................................................................I-3
2.3.8 语言..........................................................................................................................................................I-3
2.3.9 状态 LED..................................................................................................................................................I-3
2.4 快捷方式设置 .........................................................................................................................................................I-3
2.4.1 组合原稿 ..................................................................................................................................................I-4
2.4.2 分页..........................................................................................................................................................I-4
2.4.3 消除..........................................................................................................................................................I-4
2.4.4 书本分离 ..................................................................................................................................................I-4
2.5 自定义尺寸记忆......................................................................................................................................................I-4
2.5.1 自定义尺寸记忆........................................................................................................................................I-4
iv
3.
4.
2.6 用户管理 ................................................................................................................................................................I-4
2.6.1 感光鼓除湿...............................................................................................................................................I-4
2.7 作业设置 ................................................................................................................................................................I-4
2.7.1 纸盒优先 ..................................................................................................................................................I-4
2.7.2 纸盒 1 纸张...............................................................................................................................................I-5
2.7.3 手送纸盒纸张 ...........................................................................................................................................I-5
2.7.4 打印优先 ..................................................................................................................................................I-5
2.7.5 十字分页模式 ...........................................................................................................................................I-5
2.8 复印设置 ................................................................................................................................................................I-5
2.8.1 质量优先 ..................................................................................................................................................I-5
2.8.2 浓度优先 ..................................................................................................................................................I-6
2.8.3 浓度级别 ..................................................................................................................................................I-6
2.8.4 消除设置 ..................................................................................................................................................I-6
2.8.5 分页优先 ..................................................................................................................................................I-6
4 合 1 复印顺序 ........................................................................................................................................I-6
2.8.6
2.9 总页数 ....................................................................................................................................................................I-7
2.9.1 总计数 ......................................................................................................................................................I-7
2.9.2 尺寸计数 ..................................................................................................................................................I-7
2.9.3 总扫描 ......................................................................................................................................................I-7
调整项目列表 ...................................................................................................................................................................I-8
3.1 列表 1.....................................................................................................................................................................I-8
3.2 列表 2.....................................................................................................................................................................I-9
维修模式.........................................................................................................................................................................I-10
4.1 维修模式列表 .......................................................................................................................................................I-10
4.2 开始 / 退出............................................................................................................................................................I-11
4.2.1 开始步骤 ................................................................................................................................................I-11
4.2.2 退出步骤 ................................................................................................................................................I-11
4.2.3 在维修模式功能中改变设置值 ................................................................................................................I-11
4.3 维修选择 ..............................................................................................................................................................I-11
4.3.1 出厂........................................................................................................................................................I-11
4.3.2 电源........................................................................................................................................................I-12
4.3.3 维修保养计数器......................................................................................................................................I-12
4.3.4
IU 使用寿命终止模式..............................................................................................................................I-12
ID 调整 ...................................................................................................................................................I-12
4.3.5
4.3.6
VG 调整..................................................................................................................................................I-12
4.3.7 转印 ( 普通纸 )/( 再生纸 )/( 卡片 1)/( 卡片 2) ...........................................................................................I-12
4.3.8 定影温度 ( 普通纸 ).................................................................................................................................I-13
4.3.9 定影温度 ( 卡片 1)/( 卡片 2)....................................................................................................................I-13
4.3.10 主缘........................................................................................................................................................I-14
4.3.11 尾缘........................................................................................................................................................I-14
4.3.12 垂直边缘 ................................................................................................................................................I-15
4.3.13 波幅调整 ( 纸盒 1) ..................................................................................................................................I-15
4.3.14 波幅调整 ( 手送纸盒 ).............................................................................................................................I-15
4.3.15 FLS 纸张尺寸.........................................................................................................................................I-15
4.3.16 GDI 超时 ................................................................................................................................................I-15
4.3.17 消电灯安装.............................................................................................................................................I-15
4.3.18 吸气扇 ....................................................................................................................................................I-16
4.3.19 语言组 ....................................................................................................................................................I-16
4.4 调整......................................................................................................................................................................I-16
PRN 主 ( 纸盒 1) ....................................................................................................................................I-16
PRN 主 ( 手送纸盒 ) ...............................................................................................................................I-17
PRN 副 ( 纸盒 1-P).................................................................................................................................I-18
PRN 副 ( 纸盒 1-R).................................................................................................................................I-19
PRN 副 ( 纸盒 1-C1)...............................................................................................................................I-20
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
v
PRN 副 ( 纸盒 1-C2)...............................................................................................................................I-21
4.4.6
PRN 副 ( 手送纸盒 -P)............................................................................................................................I-22
4.4.7
PRN 副 ( 手送纸盒 -R) ...........................................................................................................................I-23
4.4.8
4.4.9
PRN 副 ( 手送纸盒 -C1) .........................................................................................................................I-24
4.4.10 PRN 副 ( 手送纸盒 -C2) .........................................................................................................................I-25
4.4.11 CIS 主缩放 .............................................................................................................................................I-26
4.4.12 CIS 副缩放 .............................................................................................................................................I-27
4.4.13 CIS 主对位 .............................................................................................................................................I-28
4.4.14 CIS 副对位 .............................................................................................................................................I-29
4.4.15 TCR 增益 ...............................................................................................................................................I-29
4.4.16 型号设置 ................................................................................................................................................I-29
4.5 计数器 ..................................................................................................................................................................I-30
4.5.1 总计数器 ................................................................................................................................................I-30
4.5.2 尺寸计数器.............................................................................................................................................I-30
4.5.3
PM 计数器..............................................................................................................................................I-30
4.5.4 维修保养计数器......................................................................................................................................I-30
4.5.5 耗材计数器.............................................................................................................................................I-30
4.5.6 应用计数器.............................................................................................................................................I-30
4.5.7 扫描计数器.............................................................................................................................................I-30
4.5.8 纸张尺寸计数器......................................................................................................................................I-31
4.5.9 卡纸计数器.............................................................................................................................................I-31
4.5.10 故障计数器.............................................................................................................................................I-31
4.6 显示......................................................................................................................................................................I-31
4.6.1 碳粉浓度 ................................................................................................................................................I-31
4.6.2 定影温度 ................................................................................................................................................I-31
4.6.3 转印电流 ................................................................................................................................................I-31
4.6.4
TCR 增益 ...............................................................................................................................................I-31
4.6.5 过程控制 ................................................................................................................................................I-31
4.6.6 主固件版本.............................................................................................................................................I-31
4.6.7 引擎固件版本 .........................................................................................................................................I-31
4.6.8 主 RAM 大小 ..........................................................................................................................................I-31
4.6.9 序列号 ....................................................................................................................................................I-32
4.6.10 客户 ID ...................................................................................................................................................I-32
4.7 功能......................................................................................................................................................................I-32
4.7.1 进纸测试 ................................................................................................................................................I-32
4.7.2 过程检查 ................................................................................................................................................I-32
4.7.3
TCR 自动调整 ........................................................................................................................................I-32
4.7.4 打印测试样式 .........................................................................................................................................I-33
4.7.5 扫描测试 ................................................................................................................................................I-34
4.7.6 碳粉供应 ................................................................................................................................................I-34
4.8 报告......................................................................................................................................................................I-35
4.8.1 设置数据列表 .........................................................................................................................................I-35
4.9 固定缩放更改 .......................................................................................................................................................I-35
4.9.1 用途........................................................................................................................................................I-35
4.9.2 步骤........................................................................................................................................................I-35
4.9.3 固定缩放比的默认值和设置范围 ............................................................................................................I-35
4.10 出厂测试 ..............................................................................................................................................................I-36
4.10.1 面板测试 ................................................................................................................................................I-36
4.10.2 RAM 测试...............................................................................................................................................I-36
4.11 清除数据 ..............................................................................................................................................................I-36
4.11.1 内存清除 ................................................................................................................................................I-36
4.11.2 全部清除 ................................................................................................................................................I-36
4.11.3 PM 计数器..............................................................................................................................................I-36
4.11.4 维修保养计数器......................................................................................................................................I-36
vi
5.
4.11.5 耗材计数器.............................................................................................................................................I-36
4.11.6 应用计数器.............................................................................................................................................I-36
4.11.7 扫描计数器.............................................................................................................................................I-37
4.11.8 纸张尺寸计数器......................................................................................................................................I-37
4.11.9 卡纸计数器.............................................................................................................................................I-37
4.11.10 故障计数器.............................................................................................................................................I-37
安全模式.........................................................................................................................................................................I-37
5.1 安全模式列表 .......................................................................................................................................................I-37
5.2 开始 / 退出............................................................................................................................................................I-37
5.2.1 开始步骤 ................................................................................................................................................I-37
5.2.2 退出步骤 ................................................................................................................................................I-37
5.3 安全......................................................................................................................................................................I-37
5.3.1 总计数器 ................................................................................................................................................I-37
5.3.2 尺寸计数器.............................................................................................................................................I-37
5.3.3 计数表 ....................................................................................................................................................I-37
1.
J. 重写固件 ................................................................................................................ J-1
重写固件.......................................................................................................................................................................... J-1
1.1 概述....................................................................................................................................................................... J-1
1.2 准备工作 ............................................................................................................................................................... J-1
1.3 重写方法 ............................................................................................................................................................... J-1
升级固件失败时的步骤 .................................................................................................................................................... J-3
2.
2.
1.
K. 故障排除 ................................................................................................................K-1
卡纸显示......................................................................................................................................................................... K-1
1.1 卡纸显示 .............................................................................................................................................................. K-1
1.1.1 卡纸显示 ................................................................................................................................................ K-1
1.1.2 显示重置步骤 ......................................................................................................................................... K-1
1.2 传感器布局图 ....................................................................................................................................................... K-1
1.2.1 安装了 MB-503 的系统 .......................................................................................................................... K-1
1.3 解决方案 .............................................................................................................................................................. K-2
1.3.1 初始检查项目 ......................................................................................................................................... K-2
1.3.2 纸盒 1 进纸部卡纸.................................................................................................................................. K-2
1.3.3 手送纸盒进纸部卡纸 .............................................................................................................................. K-3
1.3.4 图像转印部卡纸...................................................................................................................................... K-4
1.3.5 定影 / 出纸部卡纸................................................................................................................................... K-5
故障代码......................................................................................................................................................................... K-6
2.1 故障代码 .............................................................................................................................................................. K-6
2.1.1 故障代码 ................................................................................................................................................ K-6
2.1.2 故障代码列表 ......................................................................................................................................... K-6
2.2 故障重置步骤 ....................................................................................................................................................... K-7
2.2.1 故障重置步骤 ......................................................................................................................................... K-7
2.3 解决方案 .............................................................................................................................................................. K-8
C0211 .................................................................................................................................................... K-8
2.3.1
C2351 .................................................................................................................................................... K-8
2.3.2
C2577,C2558,C255C ............................................................................................................................ K-8
2.3.3
C2702 .................................................................................................................................................... K-9
2.3.4
CC3451,C3751,C3752,C3851............................................................................................................... K-9
2.3.5
C4001,C4101......................................................................................................................................... K-9
2.3.6
C5102 .................................................................................................................................................. K-10
2.3.7
C6101 .................................................................................................................................................. K-10
2.3.8
2.3.9
C9401 .................................................................................................................................................. K-10
2.3.10 CC102.................................................................................................................................................. K-11
2.3.11 CC151,CC153 ..................................................................................................................................... K-11
2.3.12 CC163.................................................................................................................................................. K-11
vii