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丹佛斯VLT® DriveMotor FCM 106/FCP 106选型指南(英文版).pdf

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MAKING MODERN LIVING POSSIBLE Selection guide VLT® DriveMotor FCM 106 VLT® DriveMotor FCP 106 IE4effi ciency Meet tomorrow’s demands today with the VLT® DriveMotor FCM 106 factory mounted to an IE4 rated permanent magnet motor. www.danfoss.com/fcm106
ONE DRIVE TWO SOLUTIONS FULL FLEXIBILITY Select the drive component as a stand- alone unit or factory mounted to a high effi ciency permanent magnet (PM) or induction motor (IM), and enjoy the benefi ts of Danfoss’ new VLT® DriveMotor. With integrated fan, pump and basic industry features, and VVC+ motor control, the VLT® DriveMotor is a space saving, effi cient alternative to drive solutions in the 0.55-7.5 kW range. Motor mounted for IE4 effi ciency Available as a motor-mounted drive solution the VLT® Drive- Motor FCM 106 can be delivered factory fi tted to either an IE 4 rated PM or IE 2 rated IM motor. This provides owners with an opportunity to be well prepared for future demands already today. Standalone drive for your own motor Alternatively, choose your own motor and attach the stand- alone frequency converter, VLT® DriveMotor FCP 106, for full fl exibility in motor choice, system design and energy effi ciency. VLT® DriveMotor FCM 106 2 VLT® DriveMotor FCP 106
MAXIMIZE SYSTEM EFFICIENCY WITH EC+ Easy maintenance Component replacement as a result of wear and tear is not always possible without installing a complete new, integrated system. The EC+ concept answers this by making service and maintenance easier, as only the aff ected component needs to be repaired/ replaced in the event of malfunction. Downtime is therefore reduced to a minimum, as are maintenance costs due to the fact that the EC+ concept is based on standardized components, which can be shipped at short notice and installed with little eff ort. Optimize PM motor performance To make it possible for users to benefi t from the high motor effi ciency on the same level or above EC technology, Danfoss has refi ned its VVC+ control algorithm and optimized it for permanent magnet motors. After entering the relevant motor data, the drive automatically optimizes the performance of the application. Free choice of technology The EC+ concept allows manufacturers to choose their preferred motor, fan/ pump from any supplier, as the same Danfoss VLT drive is equally effi cient at controlling PM or asynchronous motors. By providing vendors with the freedom to choose the optimal combination of drive, motor and fan/pump it is possible to achieve the best possible system effi ciency. This is a clear advantage compared to integrated systems, where it often is not possible to optimize the individual components. 3
INSTALLATION FRIENDLY The VLT® DriveMotor FCM 106 is a complete drive and motor solution. Its compact design reduces both installation costs and complexity signifi cantly. By eliminating the need for cabinets and long motor cables, costs are reduced further. Flexible installation Integrated cooling and an individually adjustable motor adapter plate makes installation very simple. The VLT® DriveMotor FCM 106 has an IP55 protection rating and is UL approved NEMA Type 4X for outdoor installation. Attach the frequency converter to any motor For those who prefer to choose their own motor, VLT® DriveMotor FCP 106, can be ordered individually and fi tted with a motor adapter plate. Setup is easy with Danfoss VLT® Motion Control Tool MCT 10. Automatic Motor Adaptation The standalone VLT® DriveMotor FCP 106 provides customers with a high level of fl exibility, as the drive automatically sets the optimal parameters for the attached motor, providing stable, energy effi cient operation. Compatible with VLT® DriveMotor FCM 300 The new FCM 106 covers all specifi cations and functionalities of the FCM 300 – and more. 4 TECHNICAL OVERVIEW ■ Control PM (permanent magnet) & IM (induction motors) with the same drive ■ Available as motor-mounted drive solution or standalone drive unit ■ Motor sizes 0.55 – 7.5 kW ■ VLT® DriveMotor FCM 106 – IP55 ■ VLT® DriveMotor FCP 106 – IP66 ■ VLT® Motion Control Tool MCT 10 for easy setup ■ Embedded fi eldbus via RS485: Modbus RTU, BACnet, N2 Metasys, FC Protocol COST REDUCING ADVANTAGES ■ Eliminate cabinets for the drive ■ Save motor cable costs ■ Energy effi cient operation ■ Automatic Motor Adaptation
BUILT-IN DC CHOKE reduces THiD to less than 46%. This results in extended drive lifetime and minimized harmonic load of mains. CONSTANT TORQUE at 160% overload in industrial applications, e.g. conveyors INDUSTRIAL FEATURES Built-in Smart Logic Controller The Smart Logic Controller is a simple but clever way to keep your drive, motor and application working together without a PLC. The controller monitors a specifi ed event. When an event occurs, the controller triggers a specifi ed act and starts monitoring the next event, continuing for up to 20 steps before returning to step one. Motor thermistor If increased temperature monitoring of the motor is required, the motor thermistor can be monitored by connecting a thermistor input to the drive. This secures that the motor temperature does not exceed the specifi ed temperature rating. AC brake Instead of a brake resistor the drive can ramp down induction motors by absorbing the energy. Control a mechanical brake via a signal The drive can provide an output signal for an externally mounted mechanical brake. 5
Stairwell pressurization In the event of a fi re, the FCM/FCP 106 can maintain a higher level of air pressure in stairwells than in other parts of the building. This helps ensure that fi re escapes remain free of smoke. FAN FEATURES VLT® DriveMotor FCP 106 and VLT® DriveMotor FCM 106 are equipped with basic air handling unit functions to ensure safety, equipment reliability and low noise operation. Belt monitoring Based on the speed/current the drive can detect situations where the motor has lost contact with the fan and raise an alarm. Flying start This protective feature prevents violent starts and wear and tear on the equipment. By detecting the speed and direction of a freely spinning fan the drive can catch it at the correct frequency. Resonance monitoring Using only a few keystrokes on the local control panel (accessory) or via VLT® Motion Control Tool MCT 10, the drive can be set to avoid frequency bands at which connected fans create resonances in the ventilation system. This reduces vibration, noise and equipment wear. Fire override mode This setting prevents the drive from stopping to protect itself and ensures that vital fan operation is maintained for as long as possible, regardless of control signals, warnings or alarms. PUMP FEATURES Sleep mode Sleep Mode keeps pump wear and power consumption to an absolute minimum. In low fl ow situations, the VLT® DriveMotor will ramp up the pump to boost the system pressure and then stop. Monitoring the pressure, the VLT® DriveMotor will restart when the pressure falls below the required level. Cascade controller The embedded cascade controller in the VLT® DriveMotor provides accurate fl ow, pressure and level control to make multi-pump systems work effi ciently. It controls up to three pumps with two operating direct on line. Dry Run Detection* Dry Run Detection helps protects the pump from cavitation. The VLT® DriveMotor constantly evaluates the condition of the pump based on internal frequency/power measurements. In case of too low power consumption - indicating a no- or low-fl ow condition – the VLT® DriveMotor will stop the pump. Check valve ramp* This feature protects the check valve and helps prevent water hammering. When the pump ramps to stop, Check Valve Ramp slows down the ramp and closes the check valve softly. When the check valve is closed, the fi nal ramp brings the pump to a fast stop to prevent pump cavitation. End of Curve* This feature detects pipe breakage and high leakages to protect the pump from cavitation damages and reduce water losses. End-of-Curve triggers an alarm, shuts off the pump and performs other programmed actions whenever the pump is found running at full speed without creating the desired pressure. * Will be released in 2015 SLEEP MODE END OF CURVE CHECK VALVE RAMP 6
VLT® DriveMotor FCM 106 1 VLT® DriveMotor FCP 106 drive unit 2 Status LEDs for easy monitoring 3 Removable fan 4 LCP connector 5 Mains 6 Motor plug 7 Power terminal contacts 8 Motor connector gasket 9 Motor adapter plate 10 Motor 3 1 5 9 2 4 7 6 8 10 REMOVABLE FAN The built-in fan can be removed for easy access for cleaning or replacement. LOCAL CONTROL PANEL Connect the VLT® Control Panel LCP 31 for programming, commissioning and monitoring. 7
CONNECTION EXAMPLES The numbers represent the terminals on the drive 3 Phase power input +10V DC 0/-10V DC - 0/4-20 mA 0/-10V DC - 0/4-20 mA L1 L2 L3 PE 50 (+10 V OUT) 53 (A IN) 54 (A IN) 55 (COM A IN/OUT) 42 0/4mA A OUT / DIG OUT 45 0/4mA A OUT / DIG OUT 12 (+24V OUT) 18 (DIGI IN) 19 (DIGI IN) 20 (COM D IN) 27 (DIGI IN) 29 (DIGI IN) Group 5-* 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) PE Placed in motor plug U V W T1 T2 UDC- UDC+ Relay 2 06 05 04 Relay 1 03 02 01 Bus ter. 1 O N 2 ON=Terminated OFF=Open Bus ter. RS-485 Interface (N PS-485) 69 (P RS-485) 68 (COM RS-485) 61 . 0 1 0 1 4 A N 5 9 1 Motor Termistor 240V AC 3A 240V AC 3A RS-485 (PNP) = Source (NPN) = Sink The diagram shows the terminals of the VLT® DriveMotor FCM 106 and VLT® DriveMotor FCP 106. Users can set the mode of the analogue inputs 53 and 54. The FCM/FCP 106 has a RS485 interface as standard. The RS485 terminations are integrated in the drive (S801). The drive can be equipped with a PROFIBUS** option if necessary. To switch from NPN to PNP logic for the digital signals, use param- eter Group 5-*. ** Release 2015 8
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