第1页 / 共403页
第2页 / 共403页
第3页 / 共403页
第4页 / 共403页
第5页 / 共403页
第6页 / 共403页
第7页 / 共403页
第8页 / 共403页
ATLAS扭力控制器PF4000中文手册.pdf
用户指南
Power Focus
阿特拉斯·科普柯工具和装配系统
9836 3123 01
软件版本W10.2
第11版
2010-02
阿特拉斯·科普柯工具和装配系统版权所有。
注意！本手册若有更改，恕不另行通知。
有关详情请登录阿特拉斯·科普柯网站：www.atlascopco.com。
对本手册若有任何问题，请发邮件至 antonio.yuan@cn.atlascopco.com
目录
目录
.......................................................................................................................................3
一般安全要求 ...............................................................................................................10
工作区域 ......................................................................................................................10
电气安全 ......................................................................................................................10
人员安全 ......................................................................................................................11
维修 .............................................................................................................................12
简介 .............................................................................................................................14
修订版本记录 ...............................................................................................................14
缩写 .............................................................................................................................14
Power Focus介绍.........................................................................................................16
PF 4000 .......................................................................................................................17
PF 3000/3100/3102 .....................................................................................................18
RBU.............................................................................................................................19
ToolsTalk PF ...............................................................................................................19
通信 .............................................................................................................................19
Tensor工具 ..................................................................................................................21
工具配件 ......................................................................................................................22
硬件配件 ......................................................................................................................23
软件配件 ......................................................................................................................25
ATS..............................................................................................................................25
ACTA 4000 ..................................................................................................................26
设备的连接...................................................................................................................28
PF的连接 .....................................................................................................................28
RBU.............................................................................................................................29
MAC地址 .....................................................................................................................29
PF启动说明..................................................................................................................29
工具的连接与启动........................................................................................................30
带电缆连接的工具........................................................................................................30
Tensor STB .................................................................................................................31
端头开口工具的启动说明 .............................................................................................31
ST GPIO的连接 ...........................................................................................................32
ST选择器的连接...........................................................................................................33
打印机..........................................................................................................................34
串行连接 ......................................................................................................................34
RS 232串行通讯接口1 .................................................................................................34
RS 232串行通讯接口2 .................................................................................................34
以太网/IP .....................................................................................................................35
数字输入 ......................................................................................................................35
数字输出（继电器） ....................................................................................................36
I/O总线.........................................................................................................................37
远程启动连接器............................................................................................................38
主电源连接器 ...............................................................................................................39
PF用户界面..................................................................................................................40
PF图表型 .....................................................................................................................40
前面板..........................................................................................................................40
显示器..........................................................................................................................42
PF图表型单元的编程 ...................................................................................................43
前面板..........................................................................................................................48
指示灯..........................................................................................................................49
小键盘..........................................................................................................................50
采用ToolsTalk PF时的启动 ..........................................................................................53
目录
1
1.1
1.2
1.3
1.4
2
2.1
2.2
3
3.1
3.2
3.3
3.4
3.5
3.6
3.6.1
3.7
3.8
3.8.1
3.8.2
4
4.1
4.2
4.2.1
4.2.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.4
4.5
4.5.1
4.5.2
4.6
4.7
4.8
4.9
4.10
4.11
5
5.1
5.1.1
5.1.2
5.1.3
5.2.1
5.2.2
5.2.3
6
9836 3123 01
3（403）
目录
ToolsTalk PF的安装.....................................................................................................53
6.1
ToolsTalk简介..............................................................................................................54
6.2
菜单列表 ......................................................................................................................54
6.2.1
6.2.2
选择面板 ......................................................................................................................56
6.2.3 工具栏..........................................................................................................................57
PF导览.........................................................................................................................59
6.2.4
6.3
ToolsTalk设置的配置 ...................................................................................................60
6.3.1 通信 .............................................................................................................................60
6.3.2 应用 .............................................................................................................................62
6.3.3 打印 .............................................................................................................................63
PF列表.........................................................................................................................64
6.3.4
PF单元的连接 ..............................................................................................................65
6.4
6.4.1
以太网连接...................................................................................................................65
串行连接 ......................................................................................................................65
6.4.2
USB连接 ......................................................................................................................66
6.4.3
连接方法 ......................................................................................................................66
6.4.4
6.4.5
断开方法 ......................................................................................................................66
在文件上保存编程........................................................................................................66
6.5
在文件保存PF ..............................................................................................................67
6.5.1
从文件读取PF ..............................................................................................................68
6.5.2
6.6
离线 .............................................................................................................................69
离线工具的配置............................................................................................................70
6.6.1
Pset .............................................................................................................................71
7
新Pset的创建/Pset的打开 ............................................................................................72
7.1
7.2
自动编程设置 ...............................................................................................................73
快速编程 ......................................................................................................................74
7.3
编程帮助 ......................................................................................................................75
7.4
编程 .............................................................................................................................76
7.5
7.5.1
控制策略 ......................................................................................................................79
拧紧策略 ......................................................................................................................87
7.5.2
额外的控制选项............................................................................................................90
7.5.3
重复拧紧检测 ...............................................................................................................90
7.5.4
7.6
编程+ ...........................................................................................................................91
电流监测 ......................................................................................................................91
7.6.1
自攻螺丝拧紧自攻........................................................................................................92
7.6.2
自攻螺丝拧紧监测........................................................................................................93
7.6.3
7.6.4
自攻螺丝拧紧补偿........................................................................................................95
选项 .............................................................................................................................96
7.6.5
斜率监测 ......................................................................................................................97
7.6.6
屈服点控制...................................................................................................................98
7.6.7
7.6.8
后查看扭矩.................................................................................................................100
Pset设置 ....................................................................................................................101
7.7
统计编程 ....................................................................................................................103
7.8
Pset的运行.................................................................................................................103
7.9
8
多步拧紧 ....................................................................................................................105
新多步拧紧的创建/多步拧紧的打开............................................................................106
8.1
Job.............................................................................................................................109
9
Job概念......................................................................................................................109
9.1
9.2
Job配置......................................................................................................................111
Job组的创建 ..............................................................................................................111
9.2.1
新Job的创建 ..............................................................................................................112
9.2.2
9.2.3
Job的选择 ..................................................................................................................114
4（403）
9836 3123 01
目录
Job监测器中的功能....................................................................................................116
9.3
工具的解锁.................................................................................................................117
9.4
10
控制器........................................................................................................................119
10.1 信息 ...........................................................................................................................119
10.2 配置 ...........................................................................................................................121
10.3 网络 ...........................................................................................................................123
10.3.1 组（CELL）和网络配置 .............................................................................................125
10.4
COM端口 ...................................................................................................................129
10.5 显示器........................................................................................................................129
10.6 存储器........................................................................................................................131
10.7 可访问性 ....................................................................................................................133
工具 ...........................................................................................................................135
11
11.1
工具信息 ....................................................................................................................135
11.2
工具配置 ....................................................................................................................137
11.2.1 工具启动和配件总线 ..................................................................................................137
11.2.2 声音和蜂鸣器 .............................................................................................................139
11.2.3 工具功能按钮 .............................................................................................................141
11.2.4 蓝色LED指示灯..........................................................................................................143
11.2.5 工具照明灯和指示灯 ..................................................................................................144
11.2.6 无线电和连接 .............................................................................................................145
11.3
工具诊断 ....................................................................................................................146
11.4
工具维护 ....................................................................................................................147
11.4.1 校准和维护.................................................................................................................148
11.4.2 开口端头的调整..........................................................................................................148
11.4.3 磨损指示器.................................................................................................................150
11.4.4 ACTA .........................................................................................................................150
11.4.5 马达调谐 ....................................................................................................................151
11.4.6 断开工具 ....................................................................................................................152
11.5
工具锁定功能 .............................................................................................................154
11.5.1 在时间关键的应用中通过一个外部源锁定工具 ...........................................................154
11.5.2 工具的主动锁定..........................................................................................................154
11.5.3 被锁定工具的定义......................................................................................................154
11.5.4 工具锁紧事件代码......................................................................................................155
配件 ...........................................................................................................................157
12
数字I/O.......................................................................................................................157
12.1
12.2
I/O总线.......................................................................................................................160
12.3
工具总线 ....................................................................................................................165
12.4 打印机........................................................................................................................168
同步 ...........................................................................................................................169
13
同步的先决条件和限制条件........................................................................................170
13.1
13.2
硬件配置 ....................................................................................................................170
13.3
同步配置 ....................................................................................................................172
13.3.1 同步成员的配置..........................................................................................................172
13.3.2 同步参考端的配置......................................................................................................173
13.4 故障排除 ....................................................................................................................175
标识符........................................................................................................................177
14
标识符概念.................................................................................................................177
14.1
14.2
标识符的先决条件和详细说明 ....................................................................................178
14.3
标识符功能的配置......................................................................................................180
14.3.1 标识符的配置 .............................................................................................................180
14.3.2 工作顺序的配置..........................................................................................................182
14.3.3 结果部分的配置..........................................................................................................183
9836 3123 01
5（403）
目录
14.3.4 额外标识符功能..........................................................................................................185
15
现场总线 ....................................................................................................................187
15.1
一般设置 ....................................................................................................................188
15.1.1 一般设置中的参数......................................................................................................189
15.1.2 现场总线信息的查看 ..................................................................................................190
15.2
自PF设置与至PF设置 ................................................................................................191
15.2.1 现场总线模式 .............................................................................................................192
现场总线配置的保存 ..................................................................................................193
15.3
15.4
现场总线信号的禁用 ..................................................................................................193
15.5
现场总线数据格式......................................................................................................193
15.5.1 位图的选择（大小端模式）........................................................................................193
15.5.2 现场总线数据类型......................................................................................................194
15.6
现场总线选择器的配置...............................................................................................198
从现场总线选择Pset并设置批次规模 .........................................................................199
15.7
15.8
现场总线信息 .............................................................................................................201
15.8.1 ProfiBus-DP...............................................................................................................201
15.8.2 DeviceNet ..................................................................................................................204
15.8.3
InterBus/InterBus2MB................................................................................................209
15.8.4 ModBusPlus ..............................................................................................................211
15.8.5 以太网/IP ...................................................................................................................215
15.8.6 Modbus/TCP..............................................................................................................218
15.8.7 ControlNet .................................................................................................................218
15.8.8 Profinet ......................................................................................................................220
15.8.9 FL-Net........................................................................................................................222
15.8.10 CC-Link......................................................................................................................223
16
逻辑配置器.................................................................................................................225
流程说明（例）..........................................................................................................226
16.1
16.2
逻辑运算符和功能块 ..................................................................................................227
16.2.1 逻辑门........................................................................................................................227
16.2.2 功能块........................................................................................................................228
16.3
逻辑配置器的设置......................................................................................................231
16.3.1 模拟 ...........................................................................................................................236
监测器........................................................................................................................239
17
17.1
结果监测器.................................................................................................................240
Job监测器 ..................................................................................................................242
17.2
17.3
操作监测器.................................................................................................................243
17.3.1 图形监测器.................................................................................................................246
17.4
标识符监测器 .............................................................................................................247
获取所有结果 .............................................................................................................248
17.5
曲线 ...........................................................................................................................251
18
曲线窗口 ....................................................................................................................251
18.1
19
统计 ...........................................................................................................................253
统计报警 ....................................................................................................................254
19.1
趋势偏差报警 .............................................................................................................255
19.2
19.3
控制上限和控制下限的计算........................................................................................255
平均值的计算 .............................................................................................................255
19.4
计算公式 ....................................................................................................................256
19.5
SPC变量计算常数......................................................................................................258
19.6
20
快速参考指南 .............................................................................................................259
20.1
扭矩控制 ....................................................................................................................260
20.1.1 一步 ...........................................................................................................................260
20.1.2 两步 ...........................................................................................................................261
20.1.3 快速步骤 ....................................................................................................................262
6（403）
9836 3123 01
目录
20.1.4 人体工学斜率 .............................................................................................................263
20.2
扭矩控制/角度监测.....................................................................................................264
20.2.1 一步 ...........................................................................................................................264
20.2.2 两步 ...........................................................................................................................265
20.2.3 快速步骤 ....................................................................................................................266
20.2.4 人体工学斜率 .............................................................................................................267
20.3
扭矩控制/角度控制（与）和扭矩控制/角度控制（或） ..............................................268
20.3.1 一步 ...........................................................................................................................268
20.3.2 两步 ...........................................................................................................................269
20.3.3 快速步骤 ....................................................................................................................270
20.3.4 人体工学斜率 .............................................................................................................271
20.4
角度控制/扭矩监测.....................................................................................................272
20.4.1 一步 ...........................................................................................................................272
20.4.2 两步 ...........................................................................................................................273
20.4.3 快速步骤 ....................................................................................................................274
20.4.4 人体工学斜率 .............................................................................................................275
20.5
反转角度 ....................................................................................................................276
正向旋转拧紧工具和反向旋转拧紧工具......................................................................277
20.6
20.7
DS控制 ......................................................................................................................278
20.7.1 一步 ...........................................................................................................................278
20.7.2 两步 ...........................................................................................................................278
20.7.3 快速步骤 ....................................................................................................................279
20.7.4 人体工学斜率 .............................................................................................................280
20.8
贴合面斜率.................................................................................................................281
20.8.1 一步 ...........................................................................................................................281
20.8.2 两步 ...........................................................................................................................282
20.8.3 快速步骤 ....................................................................................................................283
数字I/O和现场总线项目..............................................................................................285
21
21.1
自PF单元的数字输出以及项目 ...................................................................................285
至PF的数字输入以及项目 ..........................................................................................309
21.2
参数一览表.................................................................................................................320
22
22.1
Pset ...........................................................................................................................320
22.1.1 编程 ...........................................................................................................................320
22.1.2 编程+..........................................................................................................................324
22.1.3
Pset设置 ....................................................................................................................328
22.1.4 统计编程 ....................................................................................................................329
22.2 多步拧紧 ....................................................................................................................332
22.2.1 设置 ...........................................................................................................................332
22.2.2 多步拧紧编程 .............................................................................................................332
22.3
Job.............................................................................................................................334
22.3.1 设置 ...........................................................................................................................334
22.3.2 编程 ...........................................................................................................................336
22.4 控制器........................................................................................................................339
22.4.1 信息 ...........................................................................................................................339
22.4.2 配置 ...........................................................................................................................340
22.4.3 网络 ...........................................................................................................................341
22.4.4
COM端口 ...................................................................................................................343
22.4.5 显示器........................................................................................................................343
22.4.6 存储器........................................................................................................................344
22.4.7 可访问性 ....................................................................................................................345
22.5 工具 ...........................................................................................................................345
22.5.1 信息 ...........................................................................................................................345
9836 3123 01
7（403）
目录
22.5.2 配置 ...........................................................................................................................346
22.5.3 诊断 ...........................................................................................................................350
22.5.4 维修 ...........................................................................................................................350
22.5.5 蜂鸣器配置.................................................................................................................352
22.5.6 声音配置 ....................................................................................................................353
22.6 配件 ...........................................................................................................................354
22.6.1 数字I/O.......................................................................................................................354
22.6.2
I/O总线.......................................................................................................................354
22.6.3 打印机........................................................................................................................355
22.7 同步 ...........................................................................................................................355
22.7.1 编程 ...........................................................................................................................355
22.8 标识符........................................................................................................................356
22.8.1 标识符设置.................................................................................................................356
22.9 现场总线 ....................................................................................................................357
23
事件代码 ....................................................................................................................362
事件日志列表 .............................................................................................................364
23.1
23.1.1
E001至E099 旋入失败 ..............................................................................................364
E100至E199 事件相关错误 .......................................................................................365
23.1.2
E200至E299用户输入事件.........................................................................................375
23.1.3
E300至E399 统计事件 ..............................................................................................377
23.1.4
23.1.5
E400至E499 通信事件 ..............................................................................................377
E500至E599 硬件事件（工具）................................................................................377
23.1.6
E600至E699 硬件事件 ..............................................................................................377
23.1.7
23.1.8
E700至E799 硬件事件 ..............................................................................................377
23.1.9
E800至E899 软件事件 ..............................................................................................377
23.1.10 E900至E999 事件MMI ..............................................................................................377
索引 ...........................................................................................................................377
24
8（403）
9836 3123 01
相关推荐
2023年江西萍乡中考道德与法治真题及答案.doc
2012年重庆南川中考生物真题及答案.doc
2013年江西师范大学地理学综合及文艺理论基础考研真题.doc
2020年四川甘孜小升初语文真题及答案I卷.doc
2020年注册岩土工程师专业基础考试真题及答案.doc
2023-2024学年福建省厦门市九年级上学期数学月考试题及答案.doc
2021-2022学年辽宁省沈阳市大东区九年级上学期语文期末试题及答案.doc
2022-2023学年北京东城区初三第一学期物理期末试卷及答案.doc
2018上半年江西教师资格初中地理学科知识与教学能力真题及答案.doc
2012年河北国家公务员申论考试真题及答案-省级.doc
2020-2021学年江苏省扬州市江都区邵樊片九年级上学期数学第一次质量检测试题及答案.doc
2022下半年黑龙江教师资格证中学综合素质真题及答案.doc
