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西门子 840d 调试手册.pdf
第1章. 调试准备
1.1 调试需要的安装软件
1.1.1 必须安装的软件
1.1.2 选择安装软件
1.2 个人计算机
1.3 系统调试过程
第2章. 系统的连接
2.1 系统连接概览
2.1.1 系统连接示意图
2.1.2 系统连接接口图
2.2 SINUMERIK840D sl NCU 和NX 模块
2.2.1 SINUMERIK840D sl 的NCU模块
2.2.2 SINUMERIK840D sl 的NX模块
2.2.3 NCU和NX接线图
未标题
2.3 PLC输入/输出接口模块
2.3.1 输入输出模块 PP72/48
2.3.2 ET200M接口模块IM153和输入/输出模块 SM321/SM322
2.3.3 NCU和I/O接口模块接线图
2.4 机床操作部件
2.4.1 机床控制面板MCP（Machine Control Panel）
2.4.2 OP操作面板
2.4.3 PCU50.3和TCU
2.4.4 Mini手轮和HT2
2.4.5 机床操作部件连接图
2.5 驱动系统和伺服电机
2.5.1 书本型AC/DC供电模块和DC/AC电机模块
2.5.2 Sinamic S120 AC/AC 模块式驱动器的连接
2.5.3 编码器接口模块
2.5.4 S120系统辅助模块
2.5.5 驱动系统和伺服电机24V功耗
2.5.6 S120 Drive Cliq连接规则
2.5.7 DMC20模块连接示例
2.5.8 NX板连接示例
2.6 电气设计的重要事项
2.6.1 供电
2.6.2 电气柜设计的基本要求
2.6.3 接地
2.7 系统通电前检查
2.7.1 常规检查
2.7.2 具体检查
第3章. 系统上电准备
3.1 用于启动的操作和显示元件
3.2 NCK 和 PLC 总清
3.3 系统初次上电结束
第4章. PLC开机调试
4.1 准备工作
4.1.1 840Dsl的Toolbox
4.1.2 安装PROFIBUS部件的GSD文件
4.2 创建PLC项目
4.3 计算机与系统通讯接口的设置
4.4 硬件配置
4.4.1 插入NCU硬件
4.4.2 设置CP的IP地址
4.4.3 NX板的硬件配置
4.4.4 ET200模块的配置
4.4.5 下载硬件配置
4.5 拷贝PLC基本程序
4.6 编写最简单PLC程序
4.6.1 PLC结构图
4.6.2 OB100
4.6.3 OB1结构
4.7 更改、设置PLC项目中CP的IP地址
4.7.1 启动项目中网络配置
4.7.2 双击硬件配置中CP 840D sl
4.7.3 编译网络配置
第5章. NCU 内集成SINAMICS S120 驱动调试
5.1 驱动调试软件：
5.2 驱动系统固件升级
5.3 驱动系统出厂设置
5.4 驱动系统的拓扑识别
5.5 供电模块（infeed 电源模块）配置
5.6 非DRIVE CLIQ西门子标准电机配置
5.7 第二编码器配置
5.8 驱动逻辑号分配
5.9 NCU X122/X132端子信号分配
5.9.1 控制端子X122的定义
5.9.2 控制端子X132的定义
5.10 BERO信号
5.11 驱动系统上电时序
5.11.1 驱动系统供电模块上电时序图
5.11.2 驱动模块使能
5.11.3 驱动控制硬件接线图
5.11.4 PLC控制时序图（ALM为例）
5.12 设置SINAMICS 拓扑结构比较等级
5.13 SINAMICS驱动常用参数
5.14 屏蔽驱动第二编码器
5.15 移动编码器反馈接口
5.16 增加模块和组件
5.17 删除驱动模块
5.18 屏蔽驱动模块
第6章. NC开机调试
6.1 NC参数存储位置
6.2 机床数据设置须知
6.3 数据生效方式
6.4 NC参数设置
6.4.1 设置机床轴轴名
6.4.2 设置通道轴
6.4.3 设置通道轴轴名
6.4.4 设置几何轴
6.4.5 设置几何轴轴名
6.4.6 机床轴、通道轴、几何轴关系
6.4.7 设置轴是直线轴还是旋转轴
6.4.8 定义轴是插补轴还是定位轴
6.4.9 定义主轴
6.4.10 设置机械相关参数
6.4.11 设置增益、速度、加速度、加加速度
6.4.12 定义主轴档位速度
6.4.13 分配驱动给轴
6.4.14 与编码器相关的数据
6.4.15 在JOG方式下，检查轴运动。可能需要修改系列参数
6.4.16 回参考点相关参数
6.4.17 直接编码器的设置
6.4.18 定义分度轴
6.5 测量功能
第7章. 手轮设置
7.1 定义了手轮的硬件连接
7.2 定义手轮连接的模块
7.3 手轮信号检测
7.4 手轮设置举例
第8章. 报警文本
8.1 在界面上直接创建报警文本的步骤
8.2 在计算机上编写报警文本的步骤
第9章. HMI安装、配置
9.1 HMI的分类
9.2 HMI硬件配置结构图
9.3 HMI配置
9.3.1 NCU+TCU
9.3.2 NCU+PCU50.3
9.3.3 NCU+PCU50.3+1*TCU
9.3.4 NCU+PCU50.3+n*TCU
9.4 SINUMERIK Operate参数设置
9.4.1 设置坐标系
9.4.2 工艺循环设置
9.4.3 轴的含义
9.4.4 铣削工艺平面
9.4.5 车削工艺平面
9.4.6 手动方式执行T,S,M功能设置
9.4.7 ISO编程
9.4.8 配置举例
9.4.9 制造商机床功能的配置
9.5 USB设备和网络驱动器设置
9.6 TCU的操作
9.7 PCU50.3 缺省启动HMI的设置
第10章. 刀库管理
第11章. 循环安装
11.1 Sinumrik Operate循环安装
11.1.1 循环装载
11.1.2 装载循环类型
11.1.3 循环的参数调整
11.2 HMI Advance的循环安装
第12章. 840Dsl数据备份
12.1 备份菜单操作
12.2 创建备份数据
12.3 读取备份数据
第13章. 驱动优化
13.1 优化的有关说明：
13.2 使用Sinumerik HMI advanced (IBN tool 或HMI advanced for PC/PG)的优化：
13.2.1 电流环：
13.2.2 速度环：
13.2.3 位置环：
13.2.4 圆度测试：
13.2.5 跟踪：
13.3 使用Sinumerik Operate (TCU或PCU50.3)的优化：
13.3.1 选项设置
13.3.2 策略设置
13.3.3 控制器数据
第14章. 授权管理
14.1 系统选项功能
14.2 选项功能注册
14.3 遗失、忘记许可证密码
第15章. 系统软件安装/升级
15.1 引言
15.2 USB 设备上安装“NCU 维修系统”
15.2.1 通过 DOS-Shell 在 USB 设备上安装“NCU 维修系统”
15.2.2 通过 RCS-Commander 在 USB 设备上安装“NCU 维修系统”
15.3 重新安装
15.3.1 通过 TCU安装 CNC 软件
15.3.2 通过 PC/PG 上的 WinSCP 安装 CNC 软件
15.4 升级
15.4.1 通过TCU升级
15.4.2 通过WinSCP升级系统软件
第16章. 驱动参数设置
16.1 驱动参数类型
16.2 控制单元参数
16.3 驱动器参数
16.4 BICO连接
16.5 常用BICO连接信号
第17章. WinSCP和vncviewer软件
17.1 WinSCP软件的使用
17.2 Vncviewer软件的使用
第18章. IBN Tool软件安装
18.1 设置XP的系统语言
18.2 安装
18.3 设置计算机侧的通讯接口
18.4 设置IBN Tool的通讯接口
18.5 IBN连接故障排除
第19章. Starter软件连接
19.1 Starter软件安装
19.2 启动Starter连接NCU中的驱动系统
第20章. 尺寸图
20.1 NCU尺寸
20.2 NX尺寸
20.3 MCP 483 PN
20.4 MCP 310 PN
20.5 OP开孔尺寸
20.6 TCU
20.7 PCU50.3
第21章. NC系统参数
21.1 通用机床数据
21.2 基本通道机床数据
21.3 轴类机床数据
第22章. 接口信号简表
22.1 机床控制面板信号，铣床板
22.2 机床控制面板信号，车床版
22.3 手持装置信号（HHU）
22.4 PLC信息（DB 2）
22.5 到达NC信号（DB10）
22.6 NCK/MMC信号（DB 10）
22.7 方式组信号（DB 11）
22.8 操作面板信号（DB 19）
22.9 PLC机床数据（DB 20）
22.10 NCK通道信号（DB 21-30）
22.11 进给轴/主轴信号（PLC --> NCK）（DB 31-DB 61）
简明调试手册 2011 年 3 月版（草稿）
sinumerik
SINUMERIK 840D solution line
SIEMENS
目录
第 1 章.
1.1
1.1.1
1.1.2
第 2 章.
第 3 章.
第 4 章.
2.1.1
2.1.2
2.2.1
2.2.2
2.2.3
2.3.1
2.3.2
2.3.3
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
2.5.6
2.5.7
2.5.8
2.6.1
2.6.2
2.6.3
2.7.1
2.7.2
1.2
1.3
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.1
3.2
3.3
4.1
调试准备 ...................................................................................................................................................1
调试需要的安装软件 ...............................................................................................................................1
必须安装的软件 .......................................................................................................................................1
选择安装软件 ...........................................................................................................................................1
个人计算机 ...............................................................................................................................................1
系统调试过程 ...........................................................................................................................................1
系统的连接 ...............................................................................................................................................3
系统连接概览 ...........................................................................................................................................3
系统连接示意图 .......................................................................................................................................3
系统连接接口图 .......................................................................................................................................4
SINUMERIK840D sl NCU 和NX 模块....................................................................................................4
SINUMERIK840D sl 的NCU模块 ...........................................................................................................4
SINUMERIK840D sl 的NX模块..............................................................................................................6
NCU和NX接线图.....................................................................................................................................7
PLC输入/输出接口模块...........................................................................................................................8
输入输出模块 PP72/48.............................................................................................................................8
ET200M接口模块IM153 和输入/输出模块 SM321/SM322.................................................................10
NCU和I/O接口模块接线图....................................................................................................................11
机床操作部件 .........................................................................................................................................12
机床控制面板MCP（Machine Control Panel） ....................................................................................12
OP操作面板 ............................................................................................................................................14
PCU50.3 和TCU......................................................................................................................................15
Mini手轮和HT2 ......................................................................................................................................17
机床操作部件连接图 .............................................................................................................................19
驱动系统和伺服电机 .............................................................................................................................19
书本型AC/DC供电模块和DC/AC电机模块 .........................................................................................20
Sinamic S120 AC/AC 模块式驱动器的连接 ........................................................................................22
编码器接口模块 .....................................................................................................................................24
S120 系统辅助模块 ................................................................................................................................25
驱动系统和伺服电机 24V功耗..............................................................................................................25
S120 Drive Cliq连接规则 ......................................................................................................................26
DMC20 模块连接示例 ...........................................................................................................................27
NX板连接示例 .......................................................................................................................................27
电气设计的重要事项 .............................................................................................................................28
供电 .........................................................................................................................................................28
电气柜设计的基本要求 .........................................................................................................................28
接地 .........................................................................................................................................................29
系统通电前检查 .....................................................................................................................................30
常规检查 .................................................................................................................................................30
具体检查 .................................................................................................................................................31
系统上电准备 .........................................................................................................................................32
用于启动的操作和显示元件 .................................................................................................................32
NCK 和 PLC 总清 ..................................................................................................................................33
系统初次上电结束 .................................................................................................................................34
PLC开机调试..........................................................................................................................................35
准备工作 .................................................................................................................................................35
1
4.2
4.3
4.4
4.5
4.6
4.7
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
第 5 章.
4.1.1
4.1.2
4.6.1
4.6.2
4.6.3
4.7.1
4.7.2
4.7.3
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
840Dsl的Toolbox ....................................................................................................................................35
安装PROFIBUS部件的GSD文件 ..........................................................................................................36
创建PLC项目..........................................................................................................................................37
计算机与系统通讯接口的设置 .............................................................................................................38
硬件配置 .................................................................................................................................................38
插入NCU硬件.........................................................................................................................................38
设置CP的IP地址.....................................................................................................................................40
NX板的硬件配置 ...................................................................................................................................41
ET200 模块的配置..................................................................................................................................42
下载硬件配置 .........................................................................................................................................42
拷贝PLC基本程序..................................................................................................................................42
编写最简单PLC程序..............................................................................................................................44
PLC结构图..............................................................................................................................................44
OB100......................................................................................................................................................44
OB1 结构.................................................................................................................................................45
更改、设置PLC项目中CP的IP地址......................................................................................................45
启动项目中网络配置 .............................................................................................................................45
双击硬件配置中CP 840D sl...................................................................................................................46
编译网络配置 .........................................................................................................................................46
NCU 内集成SINAMICS S120 驱动调试...............................................................................................48
驱动调试软件： .....................................................................................................................................48
驱动系统固件升级 .................................................................................................................................48
驱动系统出厂设置 .................................................................................................................................49
驱动系统的拓扑识别 .............................................................................................................................50
供电模块（infeed 电源模块）配置 ......................................................................................................51
非DRIVE CLIQ西门子标准电机配置...................................................................................................53
第二编码器配置 .....................................................................................................................................56
驱动逻辑号分配 .....................................................................................................................................58
NCU X122/X132 端子信号分配 ............................................................................................................60
控制端子X122 的定义............................................................................................................................60
控制端子X132 的定义............................................................................................................................62
BERO信号 ..............................................................................................................................................63
驱动系统上电时序 .................................................................................................................................64
5.11.1 驱动系统供电模块上电时序图 .............................................................................................................65
5.11.2 驱动模块使能 .........................................................................................................................................65
5.11.3 驱动控制硬件接线图 .............................................................................................................................66
PLC控制时序图（ALM为例） .............................................................................................................67
5.11.4
设置SINAMICS 拓扑结构比较等级 .....................................................................................................67
SINAMICS驱动常用参数 ......................................................................................................................68
屏蔽驱动第二编码器 .............................................................................................................................69
移动编码器反馈接口 .............................................................................................................................70
增加模块和组件 .....................................................................................................................................71
删除驱动模块 .........................................................................................................................................73
屏蔽驱动模块 .........................................................................................................................................74
NC开机调试............................................................................................................................................76
NC参数存储位置....................................................................................................................................76
机床数据设置须知 .................................................................................................................................76
数据生效方式 .........................................................................................................................................76
5.9.1
5.9.2
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.17
5.18
第 6 章.
6.1
6.2
6.3
2
6.4
7.1
7.2
7.3
7.4
8.1
8.2
9.1
9.2
9.3
9.4
9.5
9.6
6.5
第 7 章.
第 8 章.
第 9 章.
NC参数设置............................................................................................................................................77
设置机床轴轴名 .....................................................................................................................................77
6.4.1
设置通道轴 .............................................................................................................................................77
6.4.2
设置通道轴轴名 .....................................................................................................................................78
6.4.3
设置几何轴 .............................................................................................................................................78
6.4.4
设置几何轴轴名 .....................................................................................................................................78
6.4.5
机床轴、通道轴、几何轴关系 .............................................................................................................78
6.4.6
设置轴是直线轴还是旋转轴 .................................................................................................................79
6.4.7
定义轴是插补轴还是定位轴 .................................................................................................................79
6.4.8
6.4.9
定义主轴 .................................................................................................................................................79
6.4.10 设置机械相关参数 .................................................................................................................................80
6.4.11 设置增益、速度、加速度、加加速度..................................................................................................80
6.4.12 定义主轴档位速度 .................................................................................................................................80
6.4.13 分配驱动给轴 .........................................................................................................................................82
6.4.14 与编码器相关的数据 .............................................................................................................................82
6.4.15 在JOG方式下，检查轴运动。可能需要修改系列参数 ......................................................................83
6.4.16 回参考点相关参数 .................................................................................................................................83
6.4.17 直接编码器的设置 .................................................................................................................................83
6.4.18 定义分度轴 .............................................................................................................................................86
测量功能 .................................................................................................................................................86
手轮设置 .................................................................................................................................................88
定义了手轮的硬件连接 .........................................................................................................................88
定义手轮连接的模块 .............................................................................................................................88
手轮信号检测 .........................................................................................................................................88
手轮设置举例 .........................................................................................................................................89
报警文本 .................................................................................................................................................90
在界面上直接创建报警文本的步骤 .....................................................................................................90
在计算机上编写报警文本的步骤 .........................................................................................................92
HMI安装、配置 .....................................................................................................................................94
HMI的分类 .............................................................................................................................................94
HMI硬件配置结构图..............................................................................................................................94
HMI配置 .................................................................................................................................................95
NCU+TCU ..............................................................................................................................................95
NCU+PCU50.3........................................................................................................................................95
NCU+PCU50.3+1*TCU..........................................................................................................................95
NCU+PCU50.3+n*TCU..........................................................................................................................96
SINUMERIK Operate参数设置..............................................................................................................96
设置坐标系 .............................................................................................................................................96
工艺循环设置 .........................................................................................................................................97
轴的含义 .................................................................................................................................................97
铣削工艺平面 .........................................................................................................................................98
车削工艺平面 .........................................................................................................................................98
手动方式执行T,S,M功能设置 ...............................................................................................................98
ISO编程...................................................................................................................................................99
配置举例 .................................................................................................................................................99
制造商机床功能的配置 .......................................................................................................................100
USB设备和网络驱动器设置................................................................................................................102
TCU的操作 ...........................................................................................................................................104
9.4.1
9.4.2
9.4.3
9.4.4
9.4.5
9.4.6
9.4.7
9.4.8
9.4.9
9.3.1
9.3.2
9.3.3
9.3.4
3
9.7
第 10 章.
第 11 章.
11.1
11.2
第 12 章.
12.1
12.2
12.3
13.1
13.2
第 13 章.
13.3
PCU50.3 缺省启动HMI的设置............................................................................................................105
刀库管理 ...............................................................................................................................................106
循环安装 ...............................................................................................................................................108
Sinumrik Operate循环安装...................................................................................................................108
11.1.1 循环装载 ...............................................................................................................................................108
11.1.2 装载循环类型 .......................................................................................................................................108
11.1.3 循环的参数调整 ...................................................................................................................................108
HMI Advance的循环安装 ....................................................................................................................110
840Dsl数据备份....................................................................................................................................113
备份菜单操作 .......................................................................................................................................113
创建备份数据 .......................................................................................................................................113
读取备份数据 .......................................................................................................................................116
驱动优化 ...............................................................................................................................................118
优化的有关说明： ...............................................................................................................................118
使用Sinumerik HMI advanced (IBN tool 或HMI advanced for PC/PG)的优化：..............................118
13.2.1 电流环： ...............................................................................................................................................119
13.2.2 速度环： ...............................................................................................................................................119
13.2.3 位置环： ...............................................................................................................................................120
13.2.4 圆度测试： ...........................................................................................................................................120
13.2.5 跟踪： ...................................................................................................................................................121
使用Sinumerik Operate (TCU或PCU50.3)的优化：...........................................................................122
13.3.1 选项设置 ...............................................................................................................................................124
13.3.2 策略设置 ...............................................................................................................................................124
13.3.3 控制器数据 ...........................................................................................................................................124
授权管理 ...............................................................................................................................................125
系统选项功能 .......................................................................................................................................125
选项功能注册 .......................................................................................................................................125
遗失、忘记许可证密码 .......................................................................................................................127
系统软件安装/升级 ..............................................................................................................................128
引言 .......................................................................................................................................................128
USB 设备上安装“NCU 维修系统” ...................................................................................................128
15.2.1 通过 DOS-Shell 在 USB 设备上安装“NCU 维修系统” ...................................................................128
15.2.2 通过 RCS-Commander 在 USB 设备上安装“NCU 维修系统”......................................................129
重新安装 ...............................................................................................................................................130
15.3.1 通过 TCU安装 CNC 软件 ....................................................................................................................130
15.3.2 通过 PC/PG 上的 WinSCP 安装 CNC 软件 ........................................................................................131
升级 .......................................................................................................................................................132
15.4.1 通过TCU升级 .......................................................................................................................................133
15.4.2 通过WinSCP升级系统软件 .................................................................................................................133
驱动参数设置 .......................................................................................................................................134
驱动参数类型 .......................................................................................................................................134
控制单元参数 .......................................................................................................................................134
驱动器参数 ...........................................................................................................................................135
BICO连接..............................................................................................................................................135
常用BICO连接信号..............................................................................................................................136
WinSCP和vncviewer软件.....................................................................................................................138
WinSCP软件的使用 .............................................................................................................................138
Vncviewer软件的使用..........................................................................................................................139
14.1
14.2
14.3
15.1
15.2
15.3
15.4
16.1
16.2
16.3
16.4
16.5
17.1
17.2
第 14 章.
第 15 章.
第 16 章.
第 17 章.
4
第 18 章.
第 19 章.
第 20 章.
18.1
18.2
18.3
18.4
18.5
19.1
19.2
20.1
20.2
20.3
20.4
20.5
20.6
20.7
21.1
21.2
21.3
22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
22.9
22.10
22.11
第 21 章.
第 22 章.
IBN Tool软件安装................................................................................................................................141
设置XP的系统语言 ..............................................................................................................................141
安装 .......................................................................................................................................................141
设置计算机侧的通讯接口 ...................................................................................................................144
设置IBN Tool的通讯接口....................................................................................................................144
IBN连接故障排除 ................................................................................................................................145
Starter软件连接.....................................................................................................................................147
Starter软件安装.....................................................................................................................................147
启动Starter连接NCU中的驱动系统 ....................................................................................................147
尺寸图 ...................................................................................................................................................150
NCU尺寸...............................................................................................................................................150
NX尺寸 .................................................................................................................................................151
MCP 483 PN..........................................................................................................................................151
MCP 310 PN..........................................................................................................................................153
OP开孔尺寸 ..........................................................................................................................................154
TCU .......................................................................................................................................................156
PCU50.3 ................................................................................................................................................157
NC系统参数..........................................................................................................................................158
通用机床数据 .......................................................................................................................................158
基本通道机床数据 ...............................................................................................................................163
轴类机床数据 .......................................................................................................................................166
接口信号简表 .......................................................................................................................................184
机床控制面板信号，铣床板 ...............................................................................................................184
机床控制面板信号，车床版 ...............................................................................................................184
手持装置信号（HHU）.......................................................................................................................185
PLC信息（DB 2） ...............................................................................................................................186
到达NC信号（DB10） ........................................................................................................................188
NCK/MMC信号（DB 10） .................................................................................................................191
方式组信号（DB 11）.........................................................................................................................194
操作面板信号（DB 19）.....................................................................................................................195
PLC机床数据（DB 20） .....................................................................................................................198
NCK通道信号（DB 21-30） ...............................................................................................................198
进给轴/主轴信号（PLC --> NCK）（DB 31-DB 61） .....................................................................209
5
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