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FEATURES
APPLICATIONS
DESCRIPTION
ABSOLUTE MAXIMUM RATINGS
DISSIPATION RATINGS
RECOMMENDED OPERATING CONDITIONS
ELECTRICAL CHARACTERISTICS
PIN ASSIGNMENTS
TYPICAL CHARACTERISTICS
APPLICATION INFORMATION
FUNCTIONAL BLOCK DIAGRAM
DETAILED DESCRIPTION
Oscillator Frequency
Voltage Reference
Enable (ENA) and Internal Slow Start
Undervoltage Lockout (UVLO)
Boost Capacitor (BOOT)
Output Feedback (VSENSE) and Internal Compensation
Voltage Feed Forward
Pulse-Width-Modulation (PWM) Control
Overcurrent Limiting
Overvoltage Protection
Thermal Shutdown
PCB Layout
Application Circuits
Design Procedure
ADVANCED INFORMATION
Output Voltage Limitations
Internal Compensation Network
Thermal Calculations
PERFORMANCE GRAPHS
www.ti.com 5-A, WIDE INPUT RANGE, STEP-DOWN SWIFT™ CONVERTER TPS5450 SLVS757–MARCH 2007 1FEATURES 2• Wide Input Voltage Range: 5.5 V to 36 V • Up to 5-A Continuous (6-A Peak) Output Current • High Efficiency Greater than 90% Enabled by 110-mΩ Integrated MOSFET Switch • Wide Output Voltage Range: Adjustable Down • to 1.22 V with 1.5% Initial Accuracy Internal Compensation Minimizes External Parts Count • Fixed 500 kHz Switching Frequency for Small Filter Size • 18 μA Shut Down Supply Current • Improved Line Regulation and Transient Response by Input Voltage Feed Forward • System Protected by Overcurrent Limiting, Overvoltage Protection and Thermal Shutdown • –40 C to 125 C Operating Junction Temperature Range • Available in Small Thermally Enhanced 8-Pin SOIC PowerPAD™ Package • For SWIFT™ Documentation, Application Notes and Design Software, See the TI Website at www.ti.com/swift APPLICATIONS • High Density Point-of-Load Regulators • LCD Displays, Plasma Displays • Battery Chargers • 12-V/24-V Distributed Power Systems DESCRIPTION As a member of the SWIFT™ family of DC/DC regulators, the TPS5450 is a high-output-current PWM converter that integrates a low resistance high side N-channel MOSFET. Included on the substrate with the listed features are a high performance voltage error amplifier that provides tight voltage regulation accuracy under transient conditions; an undervoltage-lockout circuit to prevent start-up until the input voltage reaches 5.5 V; an internally set slow-start circuit to limit inrush currents; and a voltage feed-forward transient response. Using the ENA pin, shutdown supply current is reduced to 18 μA typically. Other features include an active-high enable, overcurrent limiting, overvoltage protection and thermal shutdown. To reduce design complexity and external component count, the TPS5450 feedback loop is internally compensated. The TPS5450 device is available in a thermally enhanced, 8-pin SOIC PowerPAD™ package. TI provides evaluation modules and software tool to aid in achieving high-performance power supply designs to meet aggressive equipment development cycles. improve the circuit to 1 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. 2SWIFT, PowerPAD are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2007–, Texas Instruments Incorporated VINNCNCENAGNDVSENSEBOOTPHVINVOUTSimplified SchematicEfficiency vs Output Current50556065707580859095100I-OutputCurrent-AOEfficiency - %0123456V= 12 V,V= 5 V,f= 500 kHz,T= 25°CIOsA
TPS5450 SLVS757–MARCH 2007 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. TJ –40 C to 125 C INPUT VOLTAGE 5.5 V to 36 V OUTPUT VOLTAGE Adjustable to 1.22 V PACKAGE(1) Thermally Enhanced SOIC (DDA)(2) PART NUMBER TPS5450DDA ORDERING INFORMATION (1) For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI website at www.ti.com. (2) The DDA package is also available taped and reeled. Add an R suffix to the device type (i.e., TPS5450DDAR). See applications section of data sheet for PowerPAD™ drawing and layout information. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range (unless otherwise noted) (1) (2) VI Input voltage range VIN BOOT PH (steady-state) ENA BOOT-PH VSENSE PH (transient < 10 ns) PH PH UNIT V VALUE –0.3 to 40(3) –0.3 to 50 –0.6 to 40(3) –0.3 to 7 10 –0.3 to 3 –1.2 Source current Leakage current Operating virtual junction temperature range Storage temperature IO Ilkg TJ Tstg (1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings –40 to 150 –65 to 150 μA C C Internally Limited 10 only and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. (2) All voltage values are with respect to network ground terminal. (3) Approaching the absolute maximum rating for the VIN pin may cause the voltage on the PH pin to exceed the absolute maximum rating. DISSIPATION RATINGS(1) (2) PACKAGE 8 Pin DDA (4-layer board with solder)(3) THERMAL IMPEDANCE JUNCTION-TO-AMBIENT 30 C/W (1) Maximum power dissipation may be limited by overcurrent protection. (2) Power rating at a specific ambient temperature TA should be determined with a junction temperature of 125 C. This is the point where distortion starts to substantially increase. Thermal management of the final PCB should strive to keep the junction temperature at or below 125 C for best performance and long-term reliability. See Thermal Calculations in applications section of this data sheet for more information. (3) Test board conditions: a. 2 in x 1.85 in, 4 layers, thickness: 0.062 inch (1,57 mm). b. 2 oz. copper traces located on the top and bottom of the PCB. c. 2 oz. copper ground planes on the 2 internal layers. d. 4 thermal vias in the PowerPAD area under the device package. RECOMMENDED OPERATING CONDITIONS VI TJ Input voltage range Operating junction temperature NOM MIN 5.5 –40 MAX 36 125 UNIT V C 2 Submit Documentation Feedback Copyright © 2007–, Texas Instruments Incorporated Product Folder Link(s): TPS5450 www.ti.com
ELECTRICAL CHARACTERISTICS TJ = –40 C to 125 C, VIN = 5.5 V - 36 V (unless otherwise noted) TPS5450 SLVS757–MARCH 2007 PARAMETER SUPPLY VOLTAGE (VIN PIN) IQ Quiescent current UNDERVOLTAGE LOCK OUT (UVLO) Start threshold voltage, UVLO Hysteresis voltage, UVLO VOLTAGE REFERENCE Voltage reference accuracy OSCILLATOR Internally set free-running frequency Minimum controllable on time Maximum duty cycle ENABLE (ENA PIN) Start threshold voltage, ENA Stop threshold voltage, ENA Hysteresis voltage, ENA Internal slow-start time (0~100%) CURRENT LIMIT Current limit Current limit hiccup time THERMAL SHUTDOWN Thermal shutdown trip point Thermal shutdown hysteresis OUTPUT MOSFET rDS(on) High-side power MOSFET switch VIN = 5.5 V TEST CONDITIONS MIN TYP MAX UNIT VSENSE = 2 V, Not switching, PH pin open Shutdown, ENA = 0 V 4.4 50 5.5 3 18 5.3 330 TJ = 25 C IO = 0 A – 5 A 1.202 1.196 1.221 1.221 1.239 1.245 mA μA V mV V kHz ns % V V mV ms A ms C C mΩ 400 87 0.5 6.6 6.0 13 135 500 150 89 450 8 7.5 16 162 14 150 110 600 200 1.3 10 9.0 20 230 Copyright © 2007–, Texas Instruments Incorporated Submit Documentation Feedback 3 Product Folder Link(s): TPS5450 www.ti.com
TPS5450 SLVS757–MARCH 2007 PIN ASSIGNMENTS TERMINAL NAME BOOT NC VSENSE ENA GND VIN PH PowerPAD NO. 1 2, 3 4 5 6 7 8 9 TERMINAL FUNCTIONS DESCRIPTION Boost capacitor for the high-side FET gate driver. Connect 0.01 μF low ESR capacitor from BOOT pin to PH pin. Not connected internally. Feedback voltage for the regulator. Connect to output voltage divider. On/off control. Below 0.5 V, the device stops switching. Float the pin to enable. Ground. Connect to PowerPAD. Input supply voltage. Bypass VIN pin to GND pin close to device package with a high quality, low ESR ceramic capacitor. Source of the high side power MOSFET. Connected to external inductor and diode. GND pin must be connected to the exposed pad for proper operation. 4 Submit Documentation Feedback Copyright © 2007–, Texas Instruments Incorporated Product Folder Link(s): TPS5450 www.ti.com12348765PowerPAD(Pin 9)BOOTNCNCVSENSEPHVINGNDENADDA PACKAGE(TOP VIEW)
TPS5450 SLVS757–MARCH 2007 TYPICAL CHARACTERISTICS OSCILLATOR FREQUENCY JUNCTION TEMPERATURE vs NON-SWITCHING QUIESCENT CURRENT vs JUNCTION TEMPERATURE Figure 1. Figure 2. SHUTDOWN QUIESCENT CURRENT vs INPUT VOLTAGE VOLTAGE REFERENCE vs JUNCTION TEMPERATURE Figure 3. Figure 4. ON RESISTANCE vs JUNCTION TEMPERATURE INTERNAL SLOW START TIME JUNCTION TEMPERATURE vs Figure 5. Figure 6. Copyright © 2007–, Texas Instruments Incorporated Submit Documentation Feedback 5 Product Folder Link(s): TPS5450 www.ti.com2.52.7533.253.5−50−250255075100125TJ−Junction Temperature−°CIQ−Quiescent Current−mAV= 12 VI460470480490500510520530−50−250255075100125f−Oscillator Frequency−kHzT−Junction Temperature−°C1.2101.2151.2201.2251.230-50-250255075100125T- Junction Temperature - °CJV- Voltage Reference - VREF5101520250510152025303540TJ= 125°CTJ= 27°CTJ=–°40CENA = 0 VVI−Input Voltage−VISD−Shutdown Current−Aµ77.588.59−50−250255075100125TJ−Junction Temperature−°CTSS−Internal Slow Start Time−ms8090100110120130140150160170180−50−250255075100125mΩ−On Resistance−rDS(on)TJ−Junction Temperature−°CVI= 12 V
TPS5450 SLVS757–MARCH 2007 TYPICAL CHARACTERISTICS (continued) MINIMUM CONTROLLABLE ON TIME vs JUNCTION TEMPERATURE MINIMUM CONTROLLABLE DUTY RATIO vs JUNCTION TEMPERATURE Figure 7. Figure 8. 6 Submit Documentation Feedback Copyright © 2007–, Texas Instruments Incorporated Product Folder Link(s): TPS5450 www.ti.com77.257.507.758-50-250255075100125T- Junction Temperature - °CJMinimum Duty Ratio - %120130140150160170180−50−250255075100125TJ−Junction Temperature−°CMinimum Controllable On Time−ns
FUNCTIONAL BLOCK DIAGRAM APPLICATION INFORMATION TPS5450 SLVS757–MARCH 2007 DETAILED DESCRIPTION Oscillator Frequency The internal free running oscillator sets the PWM switching frequency at 500 kHz. The 500 kHz switching frequency allows less output inductance for the same output ripple requirement resulting in a smaller output inductor. Voltage Reference The voltage reference system produces a precision reference signal by scaling the output of a temperature stable bandgap circuit. The bandgap and scaling circuits are trimmed during production testing to an output of 1.221 V at room temperature. Enable (ENA) and Internal Slow Start The ENA pin provides electrical on/off control of the regulator. Once the ENA pin voltage exceeds the threshold voltage, the regulator starts operation and the internal slow start begins to ramp. If the ENA pin voltage is pulled below the threshold voltage, the regulator stops switching and the internal slow start resets. Connecting the pin to ground or to any voltage less than 0.5 V will disable the regulator and activate the shutdown mode. The quiescent current of the TPS5450 in shutdown mode is typically 18 μA. Copyright © 2007–, Texas Instruments Incorporated Submit Documentation Feedback 7 Product Folder Link(s): TPS5450 www.ti.comVINUVLOENABLEThermalProtectionReferenceOvercurrentGate DriveOscillatorRampGeneratorVREFPHENAGNDBOOTZ1Z2SHDNSHDNSHDNSHDNSHDNSHDNSHDNSHDNVIN112.5% VREFVSENSEOVPHICCUPHICCUPSHDNNCFeed ForwardBOOTNCPOWERPADVINVOUT5µA1.221 V BandgapSlow StartBootRegulatorErrorAmplifierGain = 25PWMComparatorProtectionGateDriverControlVSENSE
TPS5450 SLVS757–MARCH 2007 The ENA pin has an internal pullup current source, allowing the user to float the ENA pin. If an application requires controlling the ENA pin, use open drain or open collector output logic to interface with the pin. To limit the start-up inrush current, an internal slow-start circuit is used to ramp up the reference voltage from 0 V to its final value, linearly. The internal slow start time is 8 ms typically. Undervoltage Lockout (UVLO) The TPS5450 incorporates an undervoltage lockout circuit to keep the device disabled when VIN (the input voltage) is below the UVLO start voltage threshold. During power up, internal circuits are held inactive and the internal slow start is grounded until VIN exceeds the UVLO start threshold voltage. Once the UVLO start threshold voltage is reached, the internal slow start is released and device start-up begins. The device operates until VIN falls below the UVLO stop threshold voltage. The typical hysteresis in the UVLO comparator is 330 mV. Boost Capacitor (BOOT) Connect a 0.01 μF low-ESR ceramic capacitor between the BOOT pin and PH pin. This capacitor provides the gate drive voltage for the high-side MOSFET. X7R or X5R grade dielectrics are recommended due to their stable values over temperature. Output Feedback (VSENSE) and Internal Compensation The output voltage of the regulator is set by feeding back the center point voltage of an external resistor divider network to the VSENSE pin. In steady-state operation, the VSENSE pin voltage should be equal to the voltage reference 1.221 V. The TPS5450 implements internal compensation to simplify the regulator design. Since the TPS5450 uses voltage mode control, a type 3 compensation network has been designed on chip to provide a high crossover frequency and a high phase margin for good stability. See the Internal Compensation Network in the applications section for more details. Voltage Feed Forward The internal voltage feed forward provides a constant dc power stage gain despite any variations with the input voltage. This greatly simplifies the stability analysis and improves the transient response. Voltage feed forward varies the peak ramp voltage inversely with the input voltage so that the modulator and power stage gain are constant at the feed forward gain, i.e. (1) The typical feed forward gain of TPS5450 is 25. Pulse-Width-Modulation (PWM) Control the feedback The regulator employs a fixed frequency pulse-width-modulator (PWM) control method. First, voltage (VSENSE pin voltage) is compared to the constant voltage reference by the high gain error amplifier and compensation network to produce a error voltage. Then, the error voltage is compared to the ramp voltage by the PWM comparator. In this way, the error voltage magnitude is converted to a pulse width which is the duty cycle. Finally, the PWM output is fed into the gate drive circuit to control the on-time of the high-side MOSFET. Overcurrent Limiting Overcurrent limiting is implemented by sensing the drain-to-source voltage across the high-side MOSFET. The drain to source voltage is then compared to a voltage level representing the overcurrent threshold limit. If the drain-to-source voltage exceeds the overcurrent threshold limit, the overcurrent indicator is set true. The system will ignore the overcurrent indicator for the leading edge blanking time at the beginning of each cycle to avoid any turn-on noise glitches. Once overcurrent indicator is set true, overcurrent limiting is triggered. The high-side MOSFET is turned off for the rest of the cycle after a propagation delay. The overcurrent limiting mode is called cycle-by-cycle current limiting. 8 Submit Documentation Feedback Copyright © 2007–, Texas Instruments Incorporated Product Folder Link(s): TPS5450 www.ti.comFeedForwardGain+VINRamppk*pk
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