PF6000 manual_gb.pdf

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Table of Contents

Overview

Introduction

About the Configuration Manual

Revision history

Target group

Prerequisites

Typographic conventions

Terms and definitions

Power Focus user interface

Operating and handling

Front panel

Front panel buttons

Touch screen buttons

Navigation

Web interface

Menu overview

Tightening menu

Batch sequence menu

Sources menu

Tool menu

Virtual station menu

Controller menu

Accessories menu

Reports menu

Settings menu

Help menu

System settings

Network configuration

Accessing the controller on LAN

Accessing the controller from a connected PC

Protocol configuration

Configuring ToolsTalk communication

Configuring ToolsNet communication

Preferences

Setting the date and time

Setting the displayed controller language

Setting the displayed torque unit

PIN settings

Turning the PIN on or off

Accessing the controller when locked by PIN

Tool alarms

Enabling an alarm

Tightening settings

Wireless LAN

Events settings

Fieldbus

Controller menu - Tightening

Tightening

General Pset settings

Name

Strategy

Configuration mode when using TurboTight

Configuration of four-step tightening strategy

Configuration of ST Wrench

Target

Time monitoring

Torque tuning factor

Pset validation and validation error reporting

Validation error reporting

Validate a tool with a Pset

Start stage

Direction

Soft start

Rehit detection

Rehit detection – Early

Rehit detection – Complete

Current monitoring

True angle compensation

Rundown stage

Selftap

Rundown torque limits

Rundown angle limits

Post view torque

Rundown complete

Tightening stage

Tightening strategies

TurboTight

Fine-tuning the TurboTight strategy

Quick step

Two step

Fine-tuning the Two step strategy

Three step

Fine-tuning the Three step strategy

Four step

Wrench - production and Wrench - quality

Rotate

Target torque limits

Target angle limits

Torque compensation

Stop stage

Soft stop

Loosening stage

Four Step tightening strategy

Introduction to the four step tightening strategy

Overview of the four step tightening strategy

Parameter definition

Parameters for four step tightening - start stage

Parameters for four step tightening - rundown stage

Parameters for four step tightening - first tightening step of the tightening stage

Parameters for four step tightening - final tightening step of the tightening stage

Parameters for four step tightening - stop stage

ST Wrench

STwrench introduction

STwrench start stage parameters

STwrench rundown stage parameters

STwrench tightening stage parameters

STwrench loosening

STwrench stop stage parameters

Batch configuration

Batch sequences

Batch settings

Batch sequence settings

Tightening results

Live results

Result view - Numbers

Result view - High-Low result

Result view - Extensive results

Result view - Identifier strings

Result view - Trace

Stored results

Tightening error reporting

Status for NOK results

Sources

Introduction to sources

Tightening

Batch

Significant positions

Configuring Significant positions to read in barcode string

Combining identifier strings

Accessory configuration

Digital signals

Input signals

Output signals

Tool configuration

Blue LED

Function button

Buzzer

Direction switch

Start condition

Start request

Start source

Trace configuration

TAG check

TAG selection

Configure QIF accessories

Connecting QIF accessories to a virtual station

Scanner configuration

Configuring the scanner

Valid scanners

Selector configuration

Digital input information

Socket selector configuration

Configuring the socket selector

Connecting a socket selector to a virtual station

System administration

Export/Import configuration

Exported information and file format

Exported files

Exported csv file format

Exporting or importing from PC

Exporting or importing from controller

Export and Import between controllers

Controller software update

Updating controller software through USB

Updating controller software through Web interface

Software activation

Tool configuration

Tool information

Tool TAG information

Tool connection

Tool maintenance

Tool calibration

Preparing the calibration

Calibrating the tool

Tool motor tuning

Starting the motor tuning

Internal WLAN for wireless tools

Putting an STB tool into pairing mode

Putting an ST Wrench in pairing mode

Pairing a wireless tool to a controller

Virtual station

Virtual station - Creating a virtual station

Virtual station - Tool settings

Tool connected to a virtual station

Connecting a tool to a virtual station

Virtual station - Task

Virtual station - Protocols

Virtual station - Accessories

Connecting QIF accessories to a virtual station

Disconnecting QIF accessories from a virtual station

Digital I/O signal diagnostics

Normal IO operations

Monitor IO signals

Force IO signals

IO Diagnostics configuration

Virtual station - Fieldbus

Events

Reading the information given in an event

Event types

Information event

Warning event

Error event

Configure events

Event codes in Power Focus 6000

References

Terms and definitions

Input signals

Input signals used by locking

Output signals

Input/Output signals

Appendix A – Controller connections

Front connections

Appendix B – Remote start and EM Stop

Remote start configuration

Emergency stop in Power Focus 6000

Cabling

EM Stop button cables

I/O cables

PIN configurations for emergency stop

Single controller with EM Stop button

Single controller without EM Stop button

Multiple controllers with EM Stop button

First controller with an EM stop button connected

Controllers between first and last

Last controller

Appendix C - DIG IN/OUT connectors

Digital output connector

Digital output connector for Power Focus 6000

Digital output connector for Power Focus 4000

Digital input connector

Digital input connector for Power Focus 6000

Digital input connector for Power Focus 4000

Third party licenses

List of Third Party Softwares

Apache Software License, Version 2.0

BSD Software License, Version 2

BSD Software License, Version 3

bzip2 Software License

Eclipse Public License, EPL V1.0

GNU C License

GNU General Public License, GPL V1.0

GNU Free Documentation License, Version 1.2

GNU General Public License, GPL V2

GNU General Public License, GPL V3

GNU Lesser General Public License, LGPL V2.1

GNU LESSER GENERAL PUBLIC LICENSE

ICU Software License

Libpng License

MIT Software License

Ntp Software License

PD Software License

zlib Software License

Printed Matter No. 9836 7446 01 2016-05-26 Power Focus 6000 Configuration guide Software version Valid from 2.3 2016-05 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference

Table of Contents Overview ....................................................................................... 8 Introduction .................................................................................. 9 About the Configuration Manual.............................................. 9 Revision history....................................................................... 9 Target group.......................................................................... 10 Prerequisites ......................................................................... 10 Typographic conventions ...................................................... 10 Terms and definitions............................................................ 10 Power Focus user interface ...................................................... 11 Operating and handling......................................................... 11 Front panel................................................................... 11 Web interface............................................................... 12 Menu overview ...................................................................... 12 Tightening menu .......................................................... 12 Batch sequence menu ................................................. 12 Sources menu.............................................................. 13 Tool menu.................................................................... 13 Virtual station menu ..................................................... 13 Controller menu ........................................................... 13 Accessories menu........................................................ 14 Reports menu .............................................................. 14 Settings menu.............................................................. 14 Help menu.................................................................... 14 System settings.......................................................................... 15 Network configuration............................................................ 15 Accessing the controller on LAN.................................. 16 Accessing the controller from a connected PC............ 16 Protocol configuration............................................................ 16 Configuring ToolsTalk communication......................... 16 Configuring ToolsNet communication.......................... 17 Preferences........................................................................... 17 Setting the date and time............................................. 17 Setting the displayed controller language.................... 18 Setting the displayed torque unit.................................. 19 PIN settings........................................................................... 19 Turning the PIN on or off.............................................. 19 Accessing the controller when locked by PIN.............. 19 Tool alarms............................................................................ 19 2 © Atlas Copco Industrial Technique AB - 9836 7446 01

Enabling an alarm........................................................ 20 Tightening settings ................................................................ 20 Wireless LAN......................................................................... 20 Events settings...................................................................... 20 Fieldbus................................................................................. 20 Controller menu - Tightening.................................................... 22 Tightening.............................................................................. 22 General Pset settings............................................................ 22 Name ........................................................................... 23 Strategy........................................................................ 23 Target........................................................................... 24 Time monitoring ........................................................... 24 Torque tuning factor..................................................... 24 Pset validation and validation error reporting........................ 26 Validation error reporting ............................................. 26 Validate a tool with a Pset............................................ 27 Start stage............................................................................. 27 Direction....................................................................... 27 Soft start....................................................................... 27 Rehit detection............................................................. 28 Current monitoring ....................................................... 29 True angle compensation ............................................ 29 Rundown stage ..................................................................... 30 Selftap.......................................................................... 30 Rundown torque limits ................................................. 31 Rundown angle limits................................................... 32 Post view torque .......................................................... 34 Rundown complete ...................................................... 34 Tightening stage.................................................................... 35 Tightening strategies.................................................... 35 Target torque limits ...................................................... 40 Target angle limits........................................................ 41 Torque compensation .................................................. 43 Stop stage ............................................................................. 43 Soft stop....................................................................... 43 Loosening stage.................................................................... 43 Four Step tightening strategy................................................... 45 Introduction to the four step tightening strategy .................... 45 Overview of the four step tightening strategy........................ 45 Parameter definition .............................................................. 46 © Atlas Copco Industrial Technique AB - 9836 7446 01 3

Parameters for four step tightening - start stage................... 47 Parameters for four step tightening - rundown stage ............ 50 Parameters for four step tightening - first tightening step of the tightening stage........................................................... 52 Parameters for four step tightening - final tightening step of the tightening stage........................................................... 53 Parameters for four step tightening - stop stage ................... 57 ST Wrench .................................................................................. 59 STwrench introduction........................................................... 59 STwrench start stage parameters ......................................... 59 STwrench rundown stage parameters .................................. 60 STwrench tightening stage parameters................................. 61 STwrench loosening.............................................................. 62 STwrench stop stage parameters ......................................... 63 Batch configuration ................................................................... 64 Batch sequences................................................................... 64 Batch settings .............................................................. 64 Batch sequence settings.............................................. 64 Tightening results...................................................................... 66 Live results ............................................................................ 66 Result view - Numbers................................................. 66 Result view - High-Low result ...................................... 66 Result view - Extensive results .................................... 67 Result view - Identifier strings...................................... 67 Result view - Trace ...................................................... 68 Stored results ........................................................................ 68 Tightening error reporting...................................................... 69 Status for NOK results........................................................... 69 Sources....................................................................................... 71 Introduction to sources.......................................................... 71 Tightening.............................................................................. 71 Batch ..................................................................................... 71 Significant positions............................................................... 72 Configuring Significant positions to read in barcode string ............................................................................ 72 Combining identifier strings.......................................... 73 Accessory configuration........................................................... 74 Digital signals ........................................................................ 74 Input signals................................................................. 74 Output signals.............................................................. 74 4 © Atlas Copco Industrial Technique AB - 9836 7446 01

Tool configuration.................................................................. 74 Blue LED...................................................................... 75 Function button ............................................................ 75 Buzzer.......................................................................... 76 Direction switch............................................................ 77 Start condition.............................................................. 77 Configure QIF accessories.................................................... 78 Connecting QIF accessories to a virtual station........... 79 Scanner configuration ........................................................... 79 Configuring the scanner............................................... 79 Valid scanners ............................................................. 79 Selector configuration............................................................ 80 Digital input information ............................................... 80 Socket selector configuration....................................... 80 System administration............................................................... 81 Export/Import configuration ................................................... 81 Exported information and file format............................ 81 Exporting or importing from PC.................................... 83 Exporting or importing from controller.......................... 83 Export and Import between controllers ........................ 83 Controller software update .................................................... 83 Updating controller software through USB................... 83 Updating controller software through Web interface.... 83 Software activation................................................................ 84 Tool configuration...................................................................... 85 Tool information..................................................................... 85 Tool TAG information................................................... 85 Tool connection..................................................................... 86 Tool maintenance.................................................................. 86 Tool calibration...................................................................... 86 Preparing the calibration.............................................. 86 Calibrating the tool....................................................... 87 Tool motor tuning .................................................................. 87 Starting the motor tuning.............................................. 87 Internal WLAN for wireless tools ........................................... 87 Putting an STB tool into pairing mode ......................... 88 Putting an ST Wrench in pairing mode ........................ 88 Pairing a wireless tool to a controller ........................... 88 Virtual station ............................................................................. 90 Virtual station - Creating a virtual station............................... 90 © Atlas Copco Industrial Technique AB - 9836 7446 01 5

Virtual station - Tool settings................................................. 91 Tool connected to a virtual station ............................... 91 Virtual station - Task.............................................................. 93 Virtual station - Protocols ...................................................... 94 Virtual station - Accessories.................................................. 95 Connecting QIF accessories to a virtual station........... 96 Disconnecting QIF accessories from a virtual sta- tion ............................................................................... 96 Digital I/O signal diagnostics........................................ 96 Normal IO operations .................................................. 96 Monitor IO signals........................................................ 97 Force IO signals........................................................... 97 IO Diagnostics configuration........................................ 98 Virtual station - Fieldbus...................................................... 100 Events ....................................................................................... 101 Reading the information given in an event.......................... 101 Event types.......................................................................... 101 Information event ....................................................... 101 Warning event............................................................ 102 Error event ................................................................. 102 Configure events ................................................................. 102 Event codes in Power Focus 6000...................................... 103 References................................................................................ 113 Terms and definitions.......................................................... 113 Input signals ........................................................................ 116 Input signals used by locking..................................... 118 Output signals ..................................................................... 118 Input/Output signals ............................................................ 120 Appendix A – Controller connections.................................... 121 Front connections................................................................ 121 Appendix B – Remote start and EM Stop .............................. 122 Remote start configuration .................................................. 122 Emergency stop in Power Focus 6000................................ 122 Cabling....................................................................... 122 PIN configurations for emergency stop...................... 123 Appendix C - DIG IN/OUT connectors.................................... 126 Digital output connector....................................................... 126 Digital output connector for Power Focus 6000......... 126 Digital output connector for Power Focus 4000......... 126 Digital input connector......................................................... 127 6 © Atlas Copco Industrial Technique AB - 9836 7446 01

Digital input connector for Power Focus 6000 ........... 127 Digital input connector for Power Focus 4000 ........... 127 Third party licenses ................................................................. 128 List of Third Party Softwares ............................................... 128 Apache Software License, Version 2.0 ............................... 134 BSD Software License, Version 2 ....................................... 139 BSD Software License, Version 3 ....................................... 140 bzip2 Software License ....................................................... 141 Eclipse Public License, EPL V1.0 ....................................... 142 GNU C License ................................................................... 145 GNU General Public License, GPL V1.0............................. 152 GNU Free Documentation License, Version 1.2 ................. 156 GNU General Public License, GPL V2................................ 166 GNU General Public License, GPL V3................................ 175 GNU Lesser General Public License, LGPL V2.1............... 192 GNU LESSER GENERAL PUBLIC LICENSE..................... 205 ICU Software License.......................................................... 208 Libpng License .................................................................... 209 MIT Software License.......................................................... 212 Ntp Software License .......................................................... 212 PD Software License........................................................... 217 zlib Software License .......................................................... 218 © Atlas Copco Industrial Technique AB - 9836 7446 01 7

Overview Overview EN Power Focus 6000 WARNING Read all warnings and all instructions. Failure to follow all the instructions may result in electric shock, fire and/or serious personal injury. Ensure that you read and understand all instructions: • Safety Information delivered together with the different parts of the sys- tem. • Product Instructions for installation, operation and maintenance of the different parts of the system. • All locally legislated safety regulations with regard to the system and parts thereof. Save all safety information and instructions for future reference. NOTICE Changing parameters may lead to a decrease in tool performance and may also slow down the production. 8 © Atlas Copco Industrial Technique AB - 9836 7446 01

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