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BALDOR MintDriver 系列驱动器产品说明书（英文版）.pdf
Title
Contents
General Information
Introduction
MintDrive II features
Receiving and inspection
Units and abbreviations
Basic Installation
Introduction
Mechanical installation and location requirements
Connector locations
Power connections
Motor connections
Regeneration resistor
Feedback connections
Drive enable
DIP switches
Input / Output
Introduction
Analog I/O
Digital I/O
Other I/O
Connection summary
Option connectors
Operation
Introduction
WorkBench v5
Further configuration
Troubleshooting
Introduction
MintDrive II indicators
Specifications
Introduction
Accessories
Introduction
Control System
Introduction
Control system operation
CE Guidelines
Outline
Index
SERVO DRIVE
MintDriveII
Servo & Position Control
Installation Manual
10/02
MN1901
Contents
1 General Information
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1-1
2 Introduction
2.1 MintDriveII features
2.2 Receiving and inspection
2.2.1
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Identifying the catalog number
2.3 Units and abbreviations
3 Basic Installation
3.1
Power sources
Introduction
3.1.1
3.1.2 Hardware requirements
3.1.3 RS485 / RS422 systems
3.1.4
3.1.5 Other information needed for installation
Tools and miscellaneous hardware
3.2 Mechanical installation and location requirements
3.2.1 Mounting the MintDriveII
3.2.2 Dimensions
3.3 Connector locations
3.4
Power connections
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6 Wire sizes and protection device ratings
3.4.7
Single-phase connection to package sizes A, B, C, D
Three-phase connection to package sizes E, G, H
Input power conditioning
Power disconnect and protection devices
Power supply filters
External customer supplied 24V control supply
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3.5 Motor connections
3.5.1 Motor circuit contactors
3.5.2 Motor power cable pin configuration - Baldor BSM rotary motors
3.5.3 Motor cable pin configuration - Baldor linear motors
3.5.4
3.5.5 Motor brake connection
Thermal switch connection
3.6 Regeneration resistor (Dynamic Brake resistor)
2-1
2-1
2-2
2-2
2-3
3-1
3-1
3-1
3-1
3-2
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-11
3-12
3-13
3-14
3-15
3-16
3-16
3-17
3-18
3-19
3-20
3-20
3-21
3-22
3-24
3-27
3.6.1 Controlling regeneration
Feedback connections
3.7.1 Resolver option - X8
Encoder option - X8
3.7.2
3.7.3
EnDat (absolute encoder) option - X8
3.7
MN1901
Contents i
3.8 Drive enable
3.9 DIP switches - SW1
3.8.1 Drive enable - X3
3.8.2 Drive enable - SW1 DIP switch
3.8.3 Drive enable command
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Switches 1-4
Switch 5 - Hold
Switch 6 - RS485 terminator
Switch 7 - Offset tuning
Switch 8 - Enable
Switches 9 and 10 - RS232/RS485 select
Factory settings
Preventing a program running at startup
3.9.1
3.9.2
3.9.3
3.9.4
3.9.5
3.9.6
3.9.7
3.9.8
4.1
4.2
4 Input / Output
Introduction
Analog I/O
4.2.1
4.2.2
4.2.3
4.2.4 Relay output - X3
Analog input - X3 (command)
Analog input - X4
Analog outputs, bipolar - X4
4.3 Digital I/O
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Encoder output - X7
4.4.1
4.4.2 Master (auxiliary) encoder input - X9
4.4.3
4.4.4 Using RS232 cable
4.4.5 Multidrop using RS485 / RS422 cable
4.4.6 Connecting Baldor HMI Operator Panels
Serial port - X6
4.3.1 Digital inputs - X3
4.3.2 CREF and digital inputs
4.3.3
4.3.4
4.3.5 Digital outputs - X3
Pulse and direction inputs - DIN4 and DIN5
Special functions on inputs DIN4 and DIN5
4.4 Other I/O
4.5 Connection summary - minimum system wiring
4.6 Option connectors
5 Operation
5.1
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Introduction
5.1.1 Connecting the MintDriveII to the PC
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6 Offset tuning (optional)
Installing the software
Starting the MintDriveII
Preliminary checks
Power on checks
3-29
3-29
3-30
3-30
3-31
3-31
3-32
3-32
3-32
3-32
3-33
3-33
3-34
4-1
4-1
4-1
4-2
4-4
4-6
4-7
4-8
4-9
4-10
4-10
4-11
4-12
4-13
4-13
4-15
4-17
4-18
4-19
4-20
4-21
4-22
5-1
5-1
5-1
5-1
5-2
5-2
5-2
5-3
ii Contents
MN1901
5.2 WorkBench v5
5.2.1 Help file
5.2.2
Starting WorkBench v5
5.2.3 Commissioning Wizard
5.2.4 Using the Commissioning Wizard
5.2.5 Completing the Commissioning Wizard
Further configuration
5.3.1
5.3.2
5.3.3 Digital I/O tool
5.3.4 Other tools and windows
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Fine-tuning tool
Parameters tool
5.3
6.1
6 Troubleshooting
Introduction
6.1.1
6.1.2
6.1.3
Problem diagnosis
SupportMet feature
Power-cycling the MintDriveII
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6.2.1
6.2.2 DB On (Regeneration) LED
6.2.3 Communication
6.2.4
6.2.5
6.2.6
Power on
Tuning
Status display shows a digit or E.
6.2 MintDriveII indicators
Status display
7.1
Analog input (X3)
Analog input (X4)
Analog outputs (X4)
AC input power and motor output - single-phase models
AC input power and motor output - 230V three-phase models
AC input power and motor output - 230-460V three-phase models
7 Specifications
Introduction
7.1.1
7.1.2
7.1.3
7.1.4 Customer supplied 24VDC supply input
7.1.5 Regeneration
7.1.6
7.1.7
7.1.8
7.1.9 Digital inputs (X3)
7.1.10 Digital outputs (X3)
7.1.11 Relay output (X3)
7.1.12 Serial RS232 interface (X6)
7.1.13 Serial RS485 interface (X6)
7.1.14 Encoder output (simulated) (X7)
7.1.15 Resolver feedback option (X8)
7.1.16 Encoder feedback option (X8)
7.1.17 EnDat (absolute encoder) feedback option (X8)
7.1.18 Master (auxiliary) encoder input (X9)
7.1.19 Pulse and direction input (X9)
7.1.20 Environmental
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5-4
5-4
5-5
5-7
5-7
5-7
5-8
5-8
5-10
5-11
5-11
6-1
6-1
6-1
6-1
6-1
6-2
6-2
6-5
6-5
6-6
6-6
6-6
7-1
7-1
7-1
7-2
7-3
7-3
7-4
7-5
7-6
7-6
7-7
7-7
7-8
7-8
7-8
7-8
7-9
7-9
7-9
7-10
7-10
7-11
MN1901
Contents iii
Appendices
A Accessories
A.1
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Introduction
A.1.1
Factory fitted options
A.1.2 Motor power cables
A.1.3 Motor power cable part numbers
A.1.4
A.1.5
A.1.6 EMC filters
A.1.7 Regeneration resistors
Feedback cables
Feedback cable part numbers
B.1
B Control System
Introduction
B.1.1 Positioning system with speed controller
B.1.2 Positioning system without speed controller
B.1.3 Speed amplifier
Torque amplifier
B.1.4
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B.2.1 Position controller
B.2.2 Speed controller
B.2.3
B.2 Control system operation
Torque controller and feedback
C CE Guidelines
C.1 Outline
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C.1.1 EMC Conformity and CE marking
C.1.2 Use of CE compliant components
C.1.3 EMC wiring technique
C.1.4 EMC installation suggestions
C.1.5 Wiring of shielded (screened) cables
A-1
A-1
A-1
A-2
A-2
A-3
A-4
A-5
A-7
B-1
B-1
B-1
B-2
B-3
B-4
B-5
B-5
B-6
B-7
C-1
C-1
C-1
C-2
C-2
C-3
C-4
iv Contents
MN1901
1 General Information 1
LT0159A02 Copyright Baldor (c) 2002. All rights reserved.
This manual is copyrighted and all rights are reserved. This document or attached software may not,
in whole or in part, be copied or reproduced in any form without the prior written consent of Baldor.
Baldor makes no representations or warranties with respect to the contents hereof and specifically
disclaims any implied warranties of fitness for any particular purpose. The information in this
document is subject to change without notice. Baldor assumes no responsibility for any errors that
may appear in this document.
Mintt is a registered trademark of Baldor.
Windows 95, Windows 98, Windows ME, Windows NT, Windows XP and Windows 2000 are
registered trademarks of the Microsoft Corporation. UL and cUL are registered trademarks of
Underwriters Laboratories. EnDat is a registered trademark of Heidenhain Corporation.
Limited Warranty
For a period of two (2) years from the date of original purchase, Baldor will repair or replace without
charge controls and accessories that our examination proves to be defective in material or
workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons,
misused, abused, or improperly installed and has been used in accordance with the instructions and/or
ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied.
Baldor shall not be held responsible for any expense (including installation and removal),
inconvenience, or consequential damage, including injury to any person or property caused by items of
our manufacture or sale. (Some countries and U.S. states do not allow exclusion or limitation of
incidental or consequential damages, so the above exclusion may not apply.) In any event, Baldors
total liability, under all circumstances, shall not exceed the full purchase price of the control. Claims for
purchase price refunds, repairs, or replacements must be referred to Baldor with all pertinent data as
to the defect, the date purchased, the task performed by the control, and the problem encountered. No
liability is assumed for expendable items such as fuses. Goods may be returned only with written
notification including a Baldor Return Authorization Number and any return shipments must be prepaid.
MN1901
General Information 1-1
Product Notice
Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts that are
controlled by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel
should attempt to start-up, program or troubleshoot this equipment.
Safety Notice
Intended use: These drives are intended for use in stationary ground based applications in industrial
power installations according to the standards EN60204 and VDE0160. They are designed for
machine applications that require variable speed controlled three-phase brushless AC motors. These
drives are not intended for use in applications such as:
H Home appliances
H Medical instrumentation
H Mobile vehicles
H Ships
H Airplanes.
Unless otherwise specified, this drive is intended for installation in a suitable enclosure. The enclosure
must protect the drive from exposure to excessive or corrosive moisture, dust and dirt or abnormal
ambient temperatures. The exact operating specifications are found in section 7 of this manual. The
installation, connection and control of drives is a skilled operation, disassembly or repair must not be
attempted. In the event that a drive fails to operate correctly, contact the place of purchase for return
instructions.
Precautions
WARNING: Do not touch any circuit board, power device or electrical connection before you
first ensure that no high voltage is present at this equipment or other equipment to
which it is connected. Electrical shock can cause serious or fatal injury. Only
qualified personnel should attempt to start-up, program or troubleshoot this
equipment.
WARNING: Be sure the system is properly earthed/grounded before applying power. Do not
apply AC power before you ensure that earths/grounds are connected. Electrical
shock can cause serious or fatal injury.
WARNING: Be sure that you are completely familiar with the safe operation and programming
of this equipment. This equipment may be connected to other machines that have
rotating parts or parts that are controlled by this equipment. Improper use can
cause serious or fatal injury. Only qualified personnel should attempt to program,
start-up or troubleshoot this equipment.
1-2 General Information
MN1901
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