KR 360-3; KR 500-3
1 Introduction
1.1 Industrial robot documentation
1.2 Representation of warnings and notes
1.3 Terms used
2 Purpose
2.1 Target group
2.2 Intended use
3 Product description
3.1 Overview of the robot system
3.2 Description of the robot
4 Technical data
4.1 Basic data
4.2 Axis data
4.3 Payloads
4.4 Foundation data
4.5 Plates and labels
4.6 Stopping distances and times
4.6.1 General information
4.6.2 Terms used
4.6.3 Stopping distances and times, KR 360-3; KR 360-3 F
4.6.3.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3
4.6.3.2 Stopping distances and stopping times for STOP 1, axis 1
4.6.3.3 Stopping distances and stopping times for STOP 1, axis 2
4.6.3.4 Stopping distances and stopping times for STOP 1, axis 3
4.6.4 Stopping distances and times, KR 360 L240-3, KR 360 L240-3 F
4.6.4.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3
4.6.4.2 Stopping distances and stopping times for STOP 1, axis 1
4.6.4.3 Stopping distances and stopping times for STOP 1, axis 2
4.6.4.4 Stopping distances and stopping times for STOP 1, axis 3
4.6.5 Stopping distances and times, KR 360 L280-3, KR 360 L280-3 F
4.6.5.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3
4.6.5.2 Stopping distances and stopping times for STOP 1, axis 1
4.6.5.3 Stopping distances and stopping times for STOP 1, axis 2
4.6.5.4 Stopping distances and stopping times for STOP 1, axis 3
4.6.6 Stopping distances and times, KR 500-3, KR 500-3 F, KR 500-3 C
4.6.6.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3
4.6.6.2 Stopping distances and stopping times for STOP 1, axis 1
4.6.6.3 Stopping distances and stopping times for STOP 1, axis 2
4.6.6.4 Stopping distances and stopping times for STOP 1, axis 3
4.6.7 Stopping distances and times, KR 500 L340-3, KR 500 L340-3 F
4.6.7.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3
4.6.7.2 Stopping distances and stopping times for STOP 1, axis 1
4.6.7.3 Stopping distances and stopping times for STOP 1, axis 2
4.6.7.4 Stopping distances and stopping times for STOP 1, axis 3
4.6.8 Stopping distances and times, KR 500 L420-3, KR 500 L420-3 F, KR 500 L420-3 C
4.6.8.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3
4.6.8.2 Stopping distances and stopping times for STOP 1, axis 1
4.6.8.3 Stopping distances and stopping times for STOP 1, axis 2
4.6.8.4 Stopping distances and stopping times for STOP 1, axis 3
5 Safety
5.1 General
5.1.1 Liability
5.1.2 Intended use of the industrial robot
5.1.3 EC declaration of conformity and declaration of incorporation
5.1.4 Terms used
5.2 Personnel
5.3 Workspace, safety zone and danger zone
5.4 Overview of protective equipment
5.4.1 Mechanical end stops
5.4.2 Mechanical axis range limitation (optional)
5.4.3 Axis range monitoring (optional)
5.4.4 Options for moving the manipulator without drive energy
5.4.5 Labeling on the industrial robot
5.5 Safety measures
5.5.1 General safety measures
5.5.2 Transportation
5.5.3 Start-up and recommissioning
5.5.4 Manual mode
5.5.5 Automatic mode
5.5.6 Maintenance and repair
5.5.7 Decommissioning, storage and disposal
5.6 Applied norms and regulations
6 Planning
6.1 Mounting base 175 mm
6.2 Mounting base 200 mm
6.3 Machine frame mounting
6.4 Connecting cables and interfaces
7 Transportation
7.1 Transporting the robot
8 Start-up and recommissioning
8.1 Installing the mounting base 175 mm
8.2 Installing the mounting base 200 mm
8.3 Installing the machine frame mounting assembly
8.4 Installing a floor-mounted robot
8.5 Installing a ceiling-mounted robot
9 Electrical installations
9.1 Description of the electrical installations
9.2 Description of the connecting cables
10 Maintenance
10.1 Maintenance table
10.2 Regreasing the seal (O-ring) on A4
10.3 Regreasing the seal (O-ring) on A5
10.4 Changing the gear oil in A1
10.4.1 Draining the gear oil on A1
10.4.2 Filling the gear oil on A1
10.5 Changing the gear oil on A2
10.5.1 Draining the gear oil on A2
10.5.2 Filling with gear oil on A2
10.6 Changing the gear oil on A3
10.6.1 Draining the gear oil on A3
10.6.2 Filling with gear oil on A3
10.7 Changing the gear oil on A4
10.7.1 Draining the gear oil on A4
10.7.2 Filling the gear oil on A4
10.8 Changing the gear oil on A5 and A6
10.8.1 Draining the gear oil on A5 and A6
10.8.2 Filling with gear oil on A5 and A6
10.9 Checking the counterbalancing system
10.10 Greasing the cable set
10.11 Cleaning the robot
11 Adjustment
11.1 Counterbalancing system
11.1.1 Depressurizing the counterbalancing system on a floor-mounted robot
11.1.2 Depressurizing the counterbalancing system on a ceiling-mounted robot
11.1.3 Filling and adjusting the counterbalancing system on a floor-mounted robot
11.1.4 Filling and adjusting the counterbalancing system on a ceiling-mounted robot (fastened to floor)
11.1.5 Filling and adjusting the counterbalancing system on a ceiling-mounted robot (fastened to ceiling)
11.2 Measuring and adjusting the toothed belt tension for the in-line wrist, A5, A6
12 Repair
12.1 Exchanging motor A1
12.1.1 Removing motor A1
12.1.2 Installing motor A1
12.2 Exchanging motor A2
12.2.1 Removing motor A2
12.2.2 Installing motor A2
12.3 Exchanging motor A3
12.3.1 Removing motor A3
12.3.2 Installing motor A3
12.4 Exchanging motors and drive shafts A4 to A6
12.4.1 Removing motors and drive shafts A4 to A6
12.4.2 Installing motors and drive shafts A4 to A6
12.5 Exchanging the counterbalancing system on floor-mounted robots
12.5.1 Removing the counterbalancing system on a floor-mounted robot
12.5.2 Installing the counterbalancing system on a floor-mounted robot
12.6 Exchanging the counterbalancing system on a ceiling-mounted robot
12.6.1 Removing the counterbalancing system on a ceiling-mounted robot
12.6.2 Installing the counterbalancing system on a ceiling-mounted robot
12.7 Removing and installing toothed belts A5 and A6
13 Decommissioning, storage and disposal
13.1 Decommissioning, floor-mounted robots
13.2 Decommissioning, ceiling-mounted robots
13.3 Storage
13.4 Disposal
14 Appendix
14.1 Tightening torque
14.2 Safety data sheet for LGEV 2 lubricating grease
14.2.1 Designation of substance/formulation and manufacturer
14.2.2 Composition / Information about the components
14.2.3 Possible hazards
14.2.4 First aid measures
14.2.5 Fire-fighting measures
14.2.6 Measures after unintended release
14.2.7 Handling and storage
14.2.8 Exposure limits and personal protective equipment
14.2.9 Physical and chemical properties
14.2.10 Stability and reactivity
14.2.11 Toxicological information
14.2.12 Ecological information
14.2.13 Disposal information
14.2.14 Transport information
14.2.15 Regulations
14.2.16 Other information
14.3 Safety data sheet for Castrol Hyspin ZZ 46 hydraulic oil
14.3.1 Designation of substance/formulation and manufacturer
14.3.2 Composition / Information about the components
14.3.3 Possible hazards
14.3.4 First aid measures
14.3.5 Fire-fighting measures
14.3.6 Measures after unintended release
14.3.7 Handling and storage
14.3.8 Exposure limits and personal protective equipment
14.3.9 Physical and chemical properties
14.3.10 Stability and reactivity
14.3.11 Toxicological information
14.3.12 Ecological information
14.3.13 Disposal information
14.3.14 Transport information
14.3.15 Regulations
14.3.16 Other information
14.4 Safety data sheet for Optigear Synthetic RO 150 oil
14.4.1 Designation of substance/formulation and manufacturer
14.4.2 Possible hazards
14.4.3 Composition / Information about the components
14.4.4 First aid measures
14.4.5 Fire-fighting measures
14.4.6 Measures after unintended release
14.4.7 Handling and storage
14.4.8 Exposure limits and personal protective equipment
14.4.9 Physical and chemical properties
14.4.10 Stability and reactivity
14.4.11 Toxicological information
14.4.12 Ecological information
14.4.13 Disposal information
14.4.14 Transport information
14.4.15 Regulations
14.4.16 Other information
14.5 Safety data sheet for Microlube GL 261 lubricating grease
14.5.1 Designation of substance/formulation and manufacturer
14.5.2 Composition / Information about the components
14.5.3 Possible hazards
14.5.4 First aid measures
14.5.5 Fire-fighting measures
14.5.6 Measures after unintended release
14.5.7 Handling and storage
14.5.8 Exposure limits and personal protective equipment
14.5.9 Physical and chemical properties
14.5.10 Stability and reactivity
14.5.11 Toxicological information
14.5.12 Ecological information
14.5.13 Disposal information
14.5.14 Transport information
14.5.15 Regulations
14.5.16 Other information
14.6 Safety data sheet for Optitemp RB1 cable grease
14.6.1 Designation of substance/formulation and manufacturer
14.6.2 Composition / Information about the components
14.6.3 Possible hazards
14.6.4 First aid measures
14.6.5 Fire-fighting measures
14.6.6 Measures after unintended release
14.6.7 Handling and storage
14.6.8 Exposure limits and personal protective equipment
14.6.9 Physical and chemical properties
14.6.10 Stability and reactivity
14.6.11 Toxicological information
14.6.12 Ecological information
14.6.13 Disposal information
14.6.14 Transport information
14.6.15 Regulations
14.6.16 Other information
15 KUKA Service
15.1 Requesting support
15.2 KUKA Customer Support
Index