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Operator's Manual
Table of Contents
A General Guide to the Documentation
Operator's Manual
Further Documentation
Trademarks
Characteristics of the Thermal Printhead
1 Product Description
General Information
Compliances
Technical Specifications
Optional Features
External Media Rewinder
Cutter Assembly
Internal Rewinder M
Rewind Guide Plate (for Apollo with internal rewinder only)
Present sensor (for Apollo with internal rewinder only)
PC Memory Card
Keyboard Adapter
Applicator
Label Design Software EASYLABEL for Windows
Print Media
Print Media for Direct Thermal Printing
Print Media for Thermal Transfer Printing
Label/ Tag Media Specifications
Transfer Ribbon
2 General Safety Instructions
3 Unpacking and Delivery Contents
4 Printer Component Location
5 Connecting the Printer
Connection to Power Supply
Connection to a Computer
6 Media Loading
Loading Labels
Loading Transfer Ribbon
7 Adjustments Concerning the Labels
Adjustment of the Label Edge Sensor
Adjustment of the Printhead Support
Adjustment of the Transfer Ribbon
8 Control Panel
System Mode SYSTEM TEST
System Mode ONLINE
System Mode OFFLINE
System Mode PRINT
System Mode PAUSE
System Mode FAULT-CORRECTABLE
System Mode FAULT-IRRECOVERABLE
System Mode SETUP
System Mode TEST PRINT
System Mode MONITOR MODE/ ASCII Dump Mode
System Mode LABEL FROM CARD
9 Setup
Start of Setup Mode
Overview of the Setup Parameters
Country/Land
Transfer Print
Label Sensor
Interface
Cut Position
Peel Position
Printhead Position
Heat Level
Printer Info
Set Date
Set Time
Character Set
Format Card
Copy Memory Card
Backfeed
Debug Mode
Tear-off Position
Pause Reprint
10 Self Test / Test Print
Start of Test Print
Explanation of the Self Test Printout
11 Printer Info Display
Viewing the Printer Info Display
Definition of the Printer Info Display
12 Monitor Mode/ ASCII Dump Mode
Start of Monitor Mode/ ASCII Dump Mode
Representation of the Control Characters
Example of ASCII Dump Mode
13 Options
External Rewinder
Delivery Contents
Safety Instructions
Selecting the Method of Rewinding
Connecting the Rewinder to the Power Supply
Rewinding Directly onto the Rewind Axle
Rewinding on to 3 in (75 mm) Cardboard Rolls
Cutter Assembly
Internal Rewinder M
Safety Precaution
Preparing the printer
Mounting the internal rewinder
Rewind Guide Plate
Mounting the Rewind Guide Plate
Inserting the Labels for Internal Rewind
Present Sensor
Mounting of the Present Sensor
Inserting the Labels for Peel-off
Cut- / Peel-off Adapter
Connectors
Pin Assignment of the 9-pin SUB-D Connector
Installation of the Cut- /Peel-off Adapter
Memory Cards
Preparing the Memory Card
Installation of the Memory Card
Formatting the Memory Card
Writing on the Memory Card
Printing from a Memory Card
Keyboard Adapter
Installation of the Keyboard Adapter
Key Assignment
Special Key Functions
Appendix A - Character Tables
Setup Selectable Character Tables
Unicode Tables
Special Characters - Keyboard Adapter
Appendix B - Pin Assignment of the Interface Connectors
Pin Assignment of the Serial Interface Connectors
Interface Cable for RS-232
Interface Cable for RS-422/ RS-485
Pin Assignment of the Parallel Interface Connector
Centronics Interface Cable
Pin Assignment of the Peripheral Port
Appendix C - Error Messages/ Problem Solution
Correctable Errors
Irrecoverable Errors
Error Messages
Appendix D - Maintenance / Cleaning / Adjustment of the Printhead
General Cleaning
Cleaning the Media Feed Rollers
Cleaning the Printhead
Adjustment of the Printhead
Appendix E - Firmware Updates
General Updates
Firmware Updates Apollo 3
Index
EU - Conformity Declaration
Transfer Printer Apollo Apollo 1 / Apollo 2 / Apollo 3 Operator's Manual Edition 2/01
Gesellschaft für Computer- und Automations- Bausteine mbH & Co KG cab Produkttechnik GmbH & Co KG Postfach 1904 Wilhelm-Schickard-Str. 14 Telefon +49 (0) 721 / 66 26-00 Telefax +49 (0) 721 / 66 26-249 Web : http://www.cabgmbh.com e-mail : info@cabgmbh.com D-76007 Karlsruhe D-76131 Karlsruhe Tharo Systems, Inc. 2866 Nationwide Parkway P.O. Box 798 Brunswick, OH 44212-0798 Web: http://www.tharo.com E-mail: tharo@tharo.com Tel. : (330) 273-4408 Fax : (330) 225-0099 copyright by cab / 900 8085 / L39 / 1 Technische Änderungen vorbehalten In accordance with our policy of continual product improvement, we reserve the right to alter specifications without notice Données technique modifiables sans prévais 2 cab Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
Apollo Thermal Transfer Printer Thermal Transfer Printer Operator's Manual Operator's Manual All rights reserved, including those of the translations. No part of this manual nor any translation may be reproduced or transmitted in any form or by any means, for any purpose other than the purchaser's personal use, without the express written permission of cab - Produkttechnik GmbH Karlsruhe. Edition 2/01 Printed in Germany cab - Produkttechnik GmbH & Co KG / Tharo Systems, Inc. 3
Table of Contents A General Guide to theDocumentation ................................................................................ 8 Operator's Manual ............................................................................................................. 8 Further Documentation ...................................................................................................... 8 Trademarks ............................................................................................................................. 9 Characteristics of the Thermal Printhead ......................................................................... 10 1. Product Description ...................................................................................................... 11 General Information ......................................................................................................... 11 Compliances .................................................................................................................... 12 Technical Specifications .................................................................................................. 13 Optional Features ............................................................................................................ 16 External Rewinder ..................................................................................................... 16 Cutter ......................................................................................................................... 16 Internal Rewinder M .................................................................................................. 16 Rewind Guide Plate .................................................................................................. 16 Present Sensor ......................................................................................................... 16 Memory Card ............................................................................................................. 17 Keyboard Adapter ..................................................................................................... 17 Applicator .................................................................................................................. 17 Label Design Software EASYLABEL for Windows .................................................. 17 Print Media ....................................................................................................................... 18 Print Media for Direct Thermal Printing .................................................................... 19 Print Media for Thermal Transfer Printing ................................................................ 19 Label/ Tag Media Specifications ............................................................................... 20 Transfer Ribbon ......................................................................................................... 21 2. General Safety Instructions .......................................................................................... 22 3. Unpacking and Delivery Contents ............................................................................... 22 4. Printer Component Location ........................................................................................ 23 5. Connecting the Printer .................................................................................................. 32 Connection to Power Supply ........................................................................................... 32 Connection to a Computer .............................................................................................. 33 6. Media Loading ............................................................................................................... 34 Loading Labels ................................................................................................................ 34 Loading Transfer Ribbon ................................................................................................. 36 4 cab - Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
7. Adjustments Concerning the Labels ........................................................................... 37 Adjustment of the Label Edge Sensor ............................................................................ 37 Adjustment of the Printhead Support .............................................................................. 38 Adjustment of the Transfer Ribbon ................................................................................. 39 8. Control Panel ................................................................................................................. 40 System Mode SYSTEM TEST ........................................................................................ 41 System Mode ONLINE ................................................................................................... 42 System Mode OFFLINE .................................................................................................. 43 System Mode PRINT ....................................................................................................... 44 System Mode PAUSE ...................................................................................................... 45 System Mode FAULT-CORRECTABLE .......................................................................... 46 System Mode FAULT-IRRECOVERABLE ...................................................................... 47 System Mode SETUP ..................................................................................................... 48 System Mode TEST PRINT ............................................................................................ 49 System Mode MONITOR MODE/ ASCII Dump Mode .................................................... 50 System Mode LABEL FROM CARD ............................................................................... 51 9. Setup ............................................................................................................................... 52 Start of Setup Mode ......................................................................................................... 52 Overview of the Setup Parameters ................................................................................. 53 Country/ Land .................................................................................................................. 54 Transfer Print ................................................................................................................... 56 Label Sensor .................................................................................................................... 57 Interface ........................................................................................................................... 58 Cut Position ..................................................................................................................... 60 Peel Position .................................................................................................................... 61 Printhead Position ........................................................................................................... 62 Heat Level ........................................................................................................................ 64 Printer Info ....................................................................................................................... 65 Set Date ........................................................................................................................... 66 Set Time ........................................................................................................................... 67 Character Set ................................................................................................................... 68 Format Card ..................................................................................................................... 69 Copy Memory Card .......................................................................................................... 70 Backfeed .......................................................................................................................... 71 Debug Mode .................................................................................................................... 72 Tear-off Position ............................................................................................................... 73 Pause Reprint .................................................................................................................. 74 10. Self Test/ Test Print ........................................................................................................ 75 Start of Test Print ............................................................................................................. 75 Explanation of the Self Test Printout ............................................................................... 76 11. Printer Info Display ........................................................................................................ 80 Viewing the Printer Info Display ...................................................................................... 80 Definition of the Printer Info Display ................................................................................ 80 cab - Produkttechnik GmbH & Co KG / Tharo Systems, Inc. 5
12. Monitor Mode/ ASCII Dump Mode ............................................................................... 82 Start of Monitor Mode/ ASCII Dump Mode ..................................................................... 82 Representation of the Control Characters ...................................................................... 82 Example of ASCII Dump Mode ....................................................................................... 83 13. Options ........................................................................................................................... 85 External Rewinder ........................................................................................................... 85 Delivery Contents ...................................................................................................... 85 Safety Instructions .................................................................................................... 86 Selecting the Method of Rewinding .......................................................................... 86 Connecting the Rewinder to the Power Supply ........................................................ 87 Rewinding Directly onto the Rewind Axle ................................................................. 88 Rewinding on to 3 in/ 75 mm Cardboard Rolls ......................................................... 89 Cutter ............................................................................................................................... 90 Internal Rewinder M ......................................................................................................... 92 Safety Instructions .................................................................................................... 92 Preparing the Printer ................................................................................................. 92 Mounting the Internal Rewinder ................................................................................ 92 Rewind Guide Plate ......................................................................................................... 94 Mounting the Rewind Guide Plate ............................................................................ 94 Inserting the Labels for Internal Rewind ................................................................... 95 Present Sensor ................................................................................................................ 96 Mounting the Present Sensor ................................................................................... 96 Inserting the Labels for Peel-off ................................................................................ 97 Cut-/ Peel-off-Adapter ...................................................................................................... 98 Connectors ................................................................................................................ 98 Pin Assignment of the 9-pin SUB-D Connector ....................................................... 98 Installation and Operation ......................................................................................... 99 Memory Cards ............................................................................................................... 100 Preparing the Memory Card .................................................................................... 100 Installation of the Memory Card .............................................................................. 101 Formatting the Memory Card .................................................................................. 102 Writing on the Memory Card ................................................................................... 102 Printing from a Memory Card .................................................................................. 103 Keyboard Adapter .......................................................................................................... 104 Installation of the Keyboard Adapter ...................................................................... 104 Key Assignment ...................................................................................................... 105 Special Key Functions ............................................................................................ 105 6 cab - Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
APPENDICES Appendix A - Character Tables ......................................................................................... A-1 Setup Selectable Character Tables ............................................................................... A-1 Unicode Tables ............................................................................................................. A-5 Special Characters - Keyboard Adapter ....................................................................... A-9 Appendix B - Pin Assignment of the Interface Connectors .......................................... B-1 Pin Assignment of the Serial Interface Connectors ...................................................... B-1 Interface Cable for RS-232 ............................................................................................ B-2 Interface Cable for RS-422/ RS-485 ............................................................................. B-3 Pin Assignment of the Parallel Interface Connector ..................................................... B-4 Centronics Interface Cable ............................................................................................ B-5 Pin Assignment of the Peripheral Port .......................................................................... B-6 Appendix C - Error Messages/ Problem Resolution ...................................................... C-1 Correctable Errors ......................................................................................................... C-1 Irrecoverable Errors ....................................................................................................... C-2 Error Messages ............................................................................................................ C-2 Appendix D - Maintenance/ Cleaning/ Adjustment of the Printhead ............................ D-1 General Cleaning ........................................................................................................... D-1 Cleaning the Media Feed Rollers .................................................................................. D-1 Cleaning the Printhead .................................................................................................. D-2 Adjustment of the Printhead .......................................................................................... D-3 Appendix E - Firmware Updates ....................................................................................... E-1 General Updates ............................................................................................................ E-1 Firmware Updates Apollo 3 ........................................................................................... E-1 Index EC-Conformity Declaration cab - Produkttechnik GmbH & Co KG / Tharo Systems, Inc. 7
A General Guide to the Documentation Operator's Manual The present manual contains description and usage instructions for the printers of the Apollo line. In particular, the Apollo line includes the following models : - Apollo 1/300RS - Apollo 2/300, Apollo 2/300R - Apollo 3/200M, Apollo 3/300M The first few chapters of this manual cover general information which is necessary for unpacking and operating the printer as well as information about accessibility to different components of the printer and on optional accessories. In the next chapters, the loading of media and ribbon, the self test of the printer, and the configuration in setup will be explained. In the appendices, you will find useful additional information, such as internal character sets of the printer, and cabling specifications. Furthermore, comments on possible error messages and printer maintenance are included. Note the directions for use on recommended material and comments on maintenance in order to avoid damage and premature failure of your Apollo. Every effort has been made in the creation of this manual to provide as much information as possible in an understandable manner. We welcome your comments and suggestions regarding additions or corrections to improve future editions of this manual. Please, let us know if you have any questions. Further Documentation Further information on the programming of the Apollo with its own set of commands can be found in the "Programming Instructions - Apollo". Detailed information about service and maintenance are included in the "Service Manuals" of the Apollo 1, Apollo 2 and Apollo 3. (e.g. replacement of components, adjustment instructions, circuit diagrams, spare parts lists, etc.) 8 cab - Produkttechnik GmbH & Co KG / Tharo Systems, Inc.
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