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Dieter Schramm · Manfred Hiller Roberto Bardini Vehicle Dynamics Modeling and Simulation
Vehicle Dynamics
Dieter Schramm • Manfred Hiller Roberto Bardini Vehicle Dynamics Modeling and Simulation 123
Dieter Schramm Manfred Hiller Universität Duisburg-Essen Duisburg Germany Roberto Bardini München Germany ISBN 978-3-540-36044-5 DOI 10.1007/978-3-540-36045-2 Springer Heidelberg New York Dordrecht London ISBN 978-3-540-36045-2 (eBook) Library of Congress Control Number: 2014942274 Ó Springer-Verlag Berlin Heidelberg 2014 This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. Exempted from this legal reservation are brief excerpts in connection with reviews or scholarly analysis or material supplied specifically for the purpose of being entered and executed on a computer system, for exclusive use by the purchaser of the work. Duplication of this publication or parts thereof is permitted only under the provisions of the Copyright Law of the Publisher’s location, in its current version, and permission for use must always be obtained from Springer. Permissions for use may be obtained through RightsLink at the Copyright Clearance Center. Violations are liable to prosecution under the respective Copyright Law. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. While the advice and information in this book are believed to be true and accurate at the date of publication, neither the authors nor the editors nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein. Printed on acid-free paper Springer is part of Springer Science+Business Media (www.springer.com)
Preface The main focus of this book is on the fundamentals of ‘‘Vehicle Dynamics’’ and the mathematical modeling and simulation of motor vehicles. The range of applications encompasses basic single track models as well as complex, spatial multibody systems. The reader will be enabled to develop own simulation models, supported to apply successfully commercial programs, to choose appropriate models and to understand and assess simulation results. The book describes in particular the modeling process from the real vehicle to the mathematical model as well as the validation of simulation results by means of selected applications. The book is aimed at students and postgraduates in the field of engineering sciences who attend lectures or work on their thesis. To the same extent it addresses development engineers and researches working on vehicle dynamics or apply associated simulation programs. The modeling of Vehicle Dynamics is primarily based on mathematical methods used throughout the book. The reader should therefore have a basic understanding of mathematics, e.g., from the first three semesters’ study course in engineering or natural sciences. This edition of the book is the English version of the second German edition. The authors thank all persons who contributed to this edition of the book. Amongst all persons who contributed by giving hints and sometimes simply asking the right questions we want to highlight in particular the indispensable contributions of Stephanie Meyer, Lawrence Louis and Michael Unterreiner who contributed with translation and proof reading of some chapters. We also thank Frederic Kracht for diligent proofreading and the solution of unsolvable problems incident to the secrets of contemporary word processor software. Duisburg, May 2014 Dieter Schramm Manfred Hiller Roberto Bardini v
Contents 1 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Problem Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modeling Technical Systems . . . . . . . . . . . . . . . . . 1.1.1 Definition of a System . . . . . . . . . . . . . . . . . . . . . 1.1.2 Simulation and Simulation Environment . . . . . . . . . 1.1.3 1.1.4 Vehicle Models . . . . . . . . . . . . . . . . . . . . . . . . . . Complete Vehicle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . Vehicle Models and Application Areas . . . . . . . . . . 1.2.1 1.2.2 Commercial Vehicle Simulation Systems. . . . . . . . . Outline of the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 1.4 Webpage of the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Fundamentals of Mathematics and Kinematics . . . . . . . . . . . . . . Vectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Elementary Algorithms for Vectors. . . . . . . . . . . . . 2.1.1 2.1.2 Physical Vectors . . . . . . . . . . . . . . . . . . . . . . . . . . Coordinate Systems and Components . . . . . . . . . . . . . . . . . . 2.2.1 Coordinate Systems. . . . . . . . . . . . . . . . . . . . . . . . Component Decomposition . . . . . . . . . . . . . . . . . . 2.2.2 Relationship Between Component 2.2.3 Representations . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.4 Properties of the Transformation Matrix . . . . . . . . . Linear Vector Functions and Second Order Tensors . . . . . . . . Free Motion of Rigid Bodies . . . . . . . . . . . . . . . . . . . . . . . . General Motion of Rigid Bodies. . . . . . . . . . . . . . . 2.4.1 2.4.2 Relative Motion . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.3 Important Reference Frames. . . . . . . . . . . . . . . . . . Rotational Motion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.1 2.3 2.4 Spatial Rotation and Angular Velocity in General Form . . . . . . . . . . . . . . . . . . . . . . . . . . Parameterizing of Rotational Motion. . . . . . . . . . . . The Rotational Displacement Pair and Tensor of Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 2.5 2.5.2 2.5.3 1 1 3 5 5 6 9 11 11 13 14 14 17 17 17 18 19 19 19 20 22 22 24 24 28 30 31 32 32 34 vii
viii Contents 2.5.4 Rotational Displacement Pair and Angular Velocity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CARDAN (BRYANT) Angles . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.5 3.2 3.1 3 Kinematics of Multibody Systems . . . . . . . . . . . . . . . . . . . . . . . . Structure of Kinematic Chains . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Topological Modelling . . . . . . . . . . . . . . . . . . . . . 3.1.2 Kinematic Modelling. . . . . . . . . . . . . . . . . . . . . . . Joints in Kinematic Chains . . . . . . . . . . . . . . . . . . . . . . . . . Joints in Spatial Kinematic Chains . . . . . . . . . . . . . 3.2.1 Joints in Planar Kinematic Chains. . . . . . . . . . . . . . 3.2.2 3.2.3 Joints in Spherical Kinematic Chains . . . . . . . . . . . 3.2.4 Classification of Joints . . . . . . . . . . . . . . . . . . . . . Degrees of Freedom and Generalized Coordinates . . . . . . . . . Degrees of Freedom of Kinematic Chains . . . . . . . . 3.3.1 3.3.2 Examples from Road Vehicle Suspension Kinematics . . . . . . . . . . . . . . . . . . . . . 3.3.3 Generalized Coordinates . . . . . . . . . . . . . . . . . . . . Basic Principles of the Assembly of Kinematic Chains . . . . . . 3.4.1 3.3 3.4 3.5 3.4.3 3.4.2 Sparse-Methods: Absolute Coordinates Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vector Loop Methods (‘‘LAGRANGE’’ Formulation) . . . . . . . . . . . . . . . . Topological Methods: Formulation of Minimum Coordinates . . . . . . . . . . . . . . . . . . . . Kinematics of a Complete Multibody System . . . . . . . . . . . . Basic Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1 3.5.2 Block Wiring Diagram and Kinematic Networks . . . Relative Kinematics of the Spatial 3.5.3 Four-Link Mechanism . . . . . . . . . . . . . . . . . . . . . . Relative, Absolute and Global Kinematics . . . . . . . . Example: Double Wishbone Suspension . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.4 3.5.5 4 Equations of Motion of Complex Multibody Systems . . . . . . . . . . 4.1 Fundamental Equation of Dynamics for Point Mass Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JOURDAIN’S Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . LAGRANGE Equations of the First Kind for Point Mass Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . LAGRANGE Equations of the Second Kind for Rigid Bodies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D’ALEMBERT’s Principle . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 4.3 4.4 4.5 36 36 40 43 43 43 45 46 46 47 48 50 50 50 53 53 55 55 58 59 62 62 63 64 66 68 71 73 73 75 75 76 78
Contents 4.6 Computer-Based Derivation of the Equations of Motion . . . . . Kinematic Differentials of Absolute Kinematics . . . . 4.6.1 Equations of Motion . . . . . . . . . . . . . . . . . . . . . . . 4.6.2 4.6.3 Dynamics of a Spatial Multibody Loop . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 5.2 5 Kinematics and Dynamics of the Vehicle Body . . . . . . . . . . . . . . Vehicle-Fixed Reference Frame . . . . . . . . . . . . . . . . . . . . . . Kinematical Analysis of the Chassis . . . . . . . . . . . . . . . . . . . 5.2.1 Incorporation of the Wheel Suspension Kinematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equations of Motion . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.2 6.1 6.2 6 Modeling and Analysis of Wheel Suspensions . . . . . . . . . . . . . . . Function of Wheel Suspension Systems. . . . . . . . . . . . . . . . . Different Types of Wheel Suspension . . . . . . . . . . . . . . . . . . Beam Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.1 Twist-Beam Suspension. . . . . . . . . . . . . . . . . . . . . 6.2.2 Trailing-Arm Axle . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3 6.2.4 Trailer Arm Axle . . . . . . . . . . . . . . . . . . . . . . . . . Double Wishbone Axles . . . . . . . . . . . . . . . . . . . . 6.2.5 Wheel Suspension Derived from the MacPherson 6.2.6 Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Link Axles . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.7 Characteristic Variables of Wheel Suspensions. . . . . . . . . . . . One Dimensional Quarter Vehicle Models. . . . . . . . . . . . . . . Three-Dimensional Model of a MacPherson Wheel Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kinematic Analysis . . . . . . . . . . . . . . . . . . . . . . . . 6.5.1 6.5.2 Explicit Solution. . . . . . . . . . . . . . . . . . . . . . . . . . Three-Dimensional Model of a Five-Link Rear Wheel Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6.1 Kinematic Analysis . . . . . . . . . . . . . . . . . . . . . . . . Implicit Solution. . . . . . . . . . . . . . . . . . . . . . . . . . 6.6.2 Simulation Results of the Three Dimensional 6.6.3 Quarter Vehicle Model . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 6.4 6.5 6.6 7 Modeling of the Road-Tire-Contact. . . . . . . . . . . . . . . . . . . . . . . Tire Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forces Between Wheel and Road . . . . . . . . . . . . . . . . . . . . . 7.1 7.2 ix 80 80 83 84 92 93 93 96 96 99 100 101 101 103 104 105 106 108 108 110 111 113 116 119 120 124 129 129 132 137 141 143 144 145
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