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Dear Customer, You have in your hand a brochure featuring some of the finest position-sensing devices in the world. As an industrial consumer, you demand the highest quality and reliability in the products you purchase. With over 30 years in the industrial encoder business we understand your needs and have designed products of uncompromising quality and performance. BEI has grown to be the leader in the industrial encoder market by keeping promises and standing by our customers. Chances are you heard about us from one of your colleagues. Word of mouth has always been our best advertising. Please call the factory on our toll free line with any questions regarding our products or your application. You will find that our professional applications engineers and order specialists are both knowledgeable and easy to talk with. We challenge you to keep us busy helping you find more and better ways to use our products. Our customers' satisfaction is the key to our growth. So, if you are ever unhappy for any reason with any aspect of our performance and do not receive what you feel is a satisfactory resolution, please contact me directly and I will make every effort to address your concerns. After all, our continued success depends on it. Sincerely, Glenn Avolio, General Manager, BEI Industrial Encoders Custom Sensors & Technologies
Committed to Quality B E I I n d u s t r i a l E n c o d e r s BEI Industrial Encoders was founded more than 30 years ago. Our goal was to produce well-made optical encoders specifically for the industrial marketplace. We also wanted to create a new standard for excellence by providing on-time delivery, customer support and reasonable lead times—all at a fair price. Today, as an ISO registered company, we continue to build on that tradition. Our products have grown to include electronic interfaces, accessory items and specialized products, like those certi- fied for hazardous area use and wash-down environments. We offer lead times of one to three days on standard Express Encoders®, and two weeks on a wide variety of cus- tom encoders (specialty products can take a little longer). We regularly fulfill our delivery commitments with an aver- age on-time delivery record of better than 99%. Our custom-designed factory and office facilities near Santa Barbara, California ensure an efficient flow of production, in which all critical manufacturing processes are tightly controlled. High manufacturing standards, certified to ISO9001:2000 include inspection of dozens of individual electrical parameters on every encoder produced, as well as confirming each unit’s mechanical compliance with its par- ticular specifications. We stand firmly behind our products with a two-year warranty. We have five full-time applications specialists to help with your technical needs— whether you want to build a model number or need assistance with an interface issue. Our knowledgeable order entry staff can help you specify and order a unit that will meet your exact requirements. We provide this high level of service to an active customer base of thousands of companies…it’s what we do. Presale service. Guaranteed on-time shipment. Top quality product and technical support. We’ve preserved the found- ing ideals of our company and make customer satisfaction our top priority. At BEI, we are proud to be the leader in the industrial encoder marketplace. From our manufacturing team (top) to our applications engineers and order specialists (above),everyone at BEI works toward a common goal—produce the best products and deliver the best customer service found anywhere. 800-350-2727 | BEI Industrial Encoders | 1
Specifying Guide Contents Optical Encoder Design Guide Repair and Support Services.......................................................................................................................Page 4 Express Encoders .......................................................................................................................................Page 5 Find-It-Fast Encoder Selection Guide...........................................................................................................Page 6 Optical Encoder Design and Operation ........................................................................................................Page 8 Typical Applications.....................................................................................................................................Page 10 Encoders and Extreme Environments ..........................................................................................................Page 12 Key Components of Optical Encoders..........................................................................................................Page 14 Installation Notes ........................................................................................................................................Page 16 Frequently Asked Questions........................................................................................................................Page 17 Incremental Encoders Model H25 Incremental ...........................................................................................................................Page 18 Model H20 Incremental ...........................................................................................................................Page 20 Model HS25 Incremental .........................................................................................................................Page 22 Model HS35 Incremental .........................................................................................................................Page 24 Model HS45 Incremental .........................................................................................................................Page 26 Model H38 Incremental ...........................................................................................................................Page 28 Model H40 Incremental ...........................................................................................................................Page 30 Model HS20 Incremental .........................................................................................................................Page 32 Model HS22 Incremental .........................................................................................................................Page 33 Model E25 Incremental............................................................................................................................Page 34 Model L25 Incremental............................................................................................................................Page 34 Model L15 Incremental............................................................................................................................Page 35 Model M58 Incremental...........................................................................................................................Page 35 Interpolation Options................................................................................................................................Page 36 Absolute Encoders Model H25 Absolute................................................................................................................................Page 38 Model H25X Absolute ..............................................................................................................................Page 39 Model HMT25 Absolute ...........................................................................................................................Page 40 Model L18 Absolute ................................................................................................................................Page 42 Model HS35 Absolute..............................................................................................................................Page 43 Model H38 Absolute................................................................................................................................Page 44 Model H40 Absolute................................................................................................................................Page 45 Absolute Encoder Options........................................................................................................................Page 46 2 | BEI Industrial Encoders | www.beiied.com
Hazardous and Extreme Environments Hazardous Location Information ...............................................................................................................Page 48 Regulations and Certifications ..................................................................................................................Page 48 Drawworks Encoders...............................................................................................................................Page 49 Intrinsic Safety Barrier .............................................................................................................................Page 50 Encoders for Exreme Environments..........................................................................................................Page 51 Linear Encoders ..............................................................................................................................Page 52 SwiftComm™ Wireless Encoder Interface ................................................................Page 54 Electronic Modules ......................................................................................................................Page 58 Adapter and Accessories Adapters .................................................................................................................................................Page 60 Accessories.............................................................................................................................................Page 62 Notes and Tables ...........................................................................................................................Page 64 B E I I n d u s t r i a l E n c o d e r s Using This Specifying Guide This guide has been designed to provide you with a wide range of infor- mation on the products offered by BEI Industrial Encoders. The Design Guide on pages 8–17 provides assistance for design engineers in speci- fying the proper encoder for the desired application, including installation tips and frequently asked questions. Pages 18–47 and 52–53 detail the encoders that comprise our basic product line. Pages 54–63 discuss optional features, wireless interfaces and accessories for encoders. Pages 48–51 contain hazardous area information, regulatory information, and specialty encoders and accessories for both hazardous and extreme environments. Pages 64–65 contain notes and tables that are referred to throughout the preceding pages. Ordering Encoders from BEI The ordering information block that accompanies the description of each of our basic products gives detailed instructions for the construction of a model number. This system allows you to take full advantage of the tremendous diversity of product configurations offered by BEI. If you have questions regarding applications or the construction of a model number, we are always happy to assist you. Phone: 800-350-ASAP (2727) or 805-968-0782. Fax: 805-968-3154. ©Copyright 2008, BEI Industrial Encoders, Goleta, California. All rights reserved. The material contained herein may not be reproduced without the written consent of BEI Industrial Encoders, Custom Sensors & Technologies 7230 Hollister Avenue, Goleta, California 93117 Specifications are subject to change without notice. 800-350-2727 | BEI Industrial Encoders | 3
Repair and Support Count on BEI for the Best Repair and Support Retrofits and Crossovers Engineering Support Our on-site sales and engineering staff is available to help support your engineering needs—from deciding what type of encoder to buy, all the way through helping with the interface to your meas- urement or control system. In addition, a regional sales manager or manufacturer’s represen- tative is available locally to help with your system needs. Product Specifying Assistance This Specifying Guide cov- ers most of the require- industrial ments of the marketplace. If we can explain some of the avail- able options or you have special some requirements, please give us a call. Over the years we have developed more than 17 million variations on the basic encoder, and chances are we can answer your specific need. As a leader in the manufacture of optical encoders, BEI Industrial Encoders can also offer expertise in crossing over a wide variety of encoders from other manufactur- ers, both foreign and domestic. We maintain a thorough library of encoder specifications and dimensional information covering a wide range of competitive prod- ucts. If we cannot quote a replacement unit from one of our three encoder divisions, we may be able to guide you to an appropriate manufacturer or repair facility to help solve your problem. We are aware of the importance of time in a machine-down situation and handle crossover requests in the most expeditious manner possible. Service and Repair All encoders produced by BEI are backed by our two-year warranty. If anything goes wrong, give us a call. Our trained service person- nel can often troubleshoot a problem over the phone and determine if your encoder needs to be sent in for repair. They will perform a thorough evaluation and recommend a course of action. In emergency situations an evalua- tion and repair can be underway within minutes after the encoder is received at our dock. 4 | BEI Industrial Encoders | www.beiied.com
Express Encoders With BEI’s Express Encoder® Program, You Get the Right Encoder…Right Away Express Encoders® are popular configurations of our standard model encoders that can be built and shipped quickly. With six package styles (four incremental and two absolute) to chose from, over 2000 different configurations —that will meet just about any need— are available as Express Encoders. Refer to the pages in this catalog for the Models H25, H20, HS25 and HS35 Incremental Encoders, and the Models H25 and HS35 12 bit Absolute Encoders. In the Ordering Options block at the bottom of these pages you will see the blue Express Encoders highlight bar. By selecting from the highlighted options when constructing your model number, you will specify an Express Encoder for your particular application. Express Encoders ship in three days or less. We pay the freight for UPS 2nd Day Delivery when shipping to an address in the continental United States. Certain models in the Express line are kept in stock for same day shipment (when ordered by 2:00PM pacific time). If you need applications assistance, we are always just a phone call away. Our applications specialists are available to help with your encoder selection. Just call 1-800-ENCODER (800-362-6337) and ask for technical assistance. B E I I n d u s t r i a l E n c o d e r s Express Encoders Feature: • Two-Day Shipping on a Variety of Rotary Optical Encoders • Same-Day Shipping on Selected Models • A Broad Range of Resolutions • Heavy Duty, Environmentally Sealed Models • Industry Standard 2.0-inch, 2.5-inch, and 3.5-inch packages • Shafted and Hollow Shaft Styles • Incremental and Absolute Versions • Variable Voltage In/Out, up to 28V • Wide Range of Available Accessories 800-350-2727 | BEI Industrial Encoders | 5
“Find-it-Fast” Selection Guide Incremental Encoders Model Number PAGE 35 L15 PAGE 20 H20 Resolution (Max) 40,640 4096 Output Format ABZC ABZC PAGE 18 H25 PAGE 34 L25 PAGE 34 E25 PAGE 28 H38 PAGE 30 H40 PAGE 22 HS25 PAGE 24 HS35 PAGE 26 HS45 PAGE 32 HS20 PAGE 33 HS22 PAGE 35 M58 PAGE 51 ES25 PAGE 51 ES20 72,000 ABZC 18,000* ABZC 18,000* ABZC 72,000 ABZC 72,000 ABZC 2048 ABZC 80,000 ABZC 8192 1024 2540 80,000 2048 1024 ABZC ABZC ABZC ABZC ABZC ABZC Sealing (Max) IP53 IP66 IP66 IP43 IP43 IP66 IP66 IP52 IP65 IP65 IP64 IP52 IP67 IP67+ IP67+ Output Type DLD OC DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD OC 5V Reg DLD 5V Reg DLD OC 5V Reg DLD OC 5V Reg Diameter Mounts Hazardous Rating Options 1.5" 2.0" 2.5 " 2.5 " Servo Face Square Flange Servo Face Square Flange Servo Face Servo Face 2.5 " Face CSA CENELEC/ATEX UL/cUL CSA CENELEC/ATEX UL/cUL UL/cUL CENELEC/ATEX UL/cUL CENELEC/ATEX 3.75" Square Flange 4.0" Sq. Foot Mount Face Explosion Proof CL I, II CENELEC/ATEX UL/cUL, MSHA Explosion Proof CL I UL/cUL 2.5" 3.5" 4.7" 2.0" 2.2" 58mm 2.5" 2.0" Shaft Mount with Tether CENELEC/ATEX UL/cUL Shaft Mount with Tether CENELEC/ATEX UL/cUL Shaft Mount with Tether CENELEC/ATEX UL/cUL Shaft Mount with Tether CENELEC/ATEX UL/cUL Shaft Mount with Tether Pilot Flange Servo Square Flange Servo Face Square Flange Servo Face CSA CENELEC/ATEX UL/cUL CSA CENELEC/ATEX UL/cUL * For higher resolution options, see H25. KEY: DLD = Differential Line Driver, OC = Open Collectors 6 | BEI Industrial Encoders | www.beiied.com
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