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惠普Color LaserJet CP5220 CP5225英文维修手册.pdf

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HP CP5220
目录
1 工作原理
基本操作
主要产品系统
产品框图
操作顺序
正常操作顺序
格式化程序控制系统
睡眠模式
输入输出
中央处理器
存储器
固件
非易失性存储器
PJL概述
PML
控制面板
电动机控制系统
直流控制
电动机
风扇
定影器控制电路
温度控制
保护功能
故障检测
低压电源
过流/过电压保护
高压电源
激光扫描仪系统
激光损伤检测
图像形成系统
电子成像方法
图像形成过程
潜影形成块
预曝光
初次充电
激光束曝光
显像块
转印块
首次转移
二次转移
分离转印
熔融块
ITB清洁块
硒鼓滚筒清洁块
打印硒鼓
内存标签
硒鼓检测
碳粉量检测
硒鼓寿命检测
成像单元接通和断开控制
ITB单元
主转印辊的离合控制
ITB单元存在检测
ITB清洗机制
校准
彩色配准控制
环境变化控制
图像稳定控制
图像密度控制(dmax)
图像半色调控制(Dhalf)
取料、进料和输送系统
光传感器
电机和螺线管
拾取器和供料块
纸盒进纸
盒式多功能进纸
纸盘1(MP纸盘)取纸器
纸盘1(MP纸盘)上次检测纸张
供纸
斜料预防
进纸速度控制
定影和传送块
环路控制
压力辊加压、减压控制
出纸盒满检测
双面块(仅双面机型)
堵塞检测
送纸器
送纸器电动机
送纸器取纸和分离
纸盒升降操作
进纸器卡纸检测
2 拆卸和更换
介绍
拆卸和更换策略
静电放电
所需工具
服务方法
服务前
服务完成后
服务后测试
打印质量测试
拆卸和更换程序
客户自修复(CSR)组件
打印硒鼓
碳粉收集装置
双列直插式内存组件
产品内存
安装内存和字体DIMMs
检查DIMM安装
熔断器
捡拾器滚筒(纸盘1)
分离垫(纸盘1)
分离辊组件(纸盘2)
捡拾器滚筒(纸盘2)
内部组件
可选进纸器组件(纸盘3)
3 解决问题
解决问题清单
菜单图
故障排除过程
故障排除工具
图表
HP ToolboxFX
内部打印质量测试页
打印质量故障排除工具
控制面板菜单
控制面板和状态警报消息说明
事件日志消息
清除卡纸
解决图像质量问题
清洁产品
解决性能问题
解决连接问题
服务模式功能
辅助服务菜单
打开辅助服务菜单
辅助服务菜单结构
产品重置
恢复出厂设置默认值
发动机测试页
冷复位
NVRAM初始化
超级NVRAM初始化
产品更新
4 零件和图表
向授权服务提供商订购部件
如何使用零件列表和图表
装配位置
外盖、面板和门
右门总成
内部组件(第1个,共6个)
内部组件(第2个,共6个)
内部组件(第3个,共6个)
内部组件(第4个,共6个)
内部组件(第5个,共6个)
内部组件(第6个,共6个)
暗盒
取纸器总成
送纸组件
印刷电路组件
送纸器外部部件
送纸器内部部件
送纸器PCA
按字母顺序排列的零件清单
数字零件清单
附录A 服务和支持
附录B 产品规范
附录C 监管信息
索引
Downloaded from www.Manualslib.com manuals search engine HP COLOR LASERJET CP5220SERIES PRINTER Service Manual
Downloaded from www.Manualslib.com manuals search engine
Downloaded from www.Manualslib.com manuals search engine HP Color LaserJet CP5220 Series PrinterService Manual
Downloaded from www.Manualslib.com manuals search engine Copyright and License© 2009 Copyright Hewlett-PackardDevelopment Company, L.P.Reproduction, adaptation, or translationwithout prior written permission is prohibited,except as allowed under the copyright laws.The information contained herein is subjectto change without notice.The only warranties for HP products andservices are set forth in the express warrantystatements accompanying such productsand services. Nothing herein should beconstrued as constituting an additionalwarranty. HP shall not be liable for technicalor editorial errors or omissions containedherein.Part number: CE710-90910Edition 1, 9/2009Trademark CreditsAdobe®, Acrobat®, and PostScript® aretrademarks of Adobe Systems Incorporated.Corel® is a trademark or registeredtrademark of Corel Corporation or CorelCorporation Limited.Microsoft®, Windows®, Windows® XP, andWindows Vista® are U.S. registeredtrademarks of Microsoft Corporation.UNIX® is a registered trademark of The OpenGroup.ENERGY STAR and the ENERGY STARmark are registered U.S. marks.
Downloaded from www.Manualslib.com manuals search engine Table of contents1 Theory of operationBasic operation ..................................................................................................................................... 2Major product systems ......................................................................................................... 2Product block diagram ......................................................................................................... 2Sequence of operation ......................................................................................................... 3Normal sequence of operation ............................................................................ 3Formatter-control system ..................................................................................................................... 5Sleep mode .......................................................................................................................... 5Input/output .......................................................................................................................... 5CPU ..................................................................................................................................... 6Memory ................................................................................................................................ 6Firmware ............................................................................................................. 6Nonvolatile memory ............................................................................................ 6PJL overview ....................................................................................................................... 6PML ..................................................................................................................................... 6Control panel ....................................................................................................................... 6Engine-control system .......................................................................................................................... 7DC controller ........................................................................................................................ 8Motors ............................................................................................................... 11Fans .................................................................................................................. 13Fuser-control circuit ........................................................................................... 14Fuser temperature control ................................................................ 15Fuser protective function .................................................................. 16Fuser failure detection ...................................................................... 17Low-voltage power supply ................................................................................. 18Overcurrent/overvoltage protection .................................................. 20High-voltage power supply ................................................................................ 21Laser scanner system ........................................................................................................ 23Laser failure detection ....................................................................................... 24Image-formation system ..................................................................................................................... 25Electrophotographic process ............................................................................................. 25Image formation process ................................................................................................... 27Latent-image formation block ............................................................................ 28Pre-exposure .................................................................................... 28ENWWiii
Downloaded from www.Manualslib.com manuals search engine Primary charging .............................................................................. 28Laser beam exposure ....................................................................... 29Developing block ............................................................................................... 30Transfer block ................................................................................................... 31Primary transfer ................................................................................ 31Secondary transfer ........................................................................... 31Separation ........................................................................................ 32Fusing block ...................................................................................................... 32ITB cleaning block ............................................................................................. 33Drum cleaning block .......................................................................................... 33Print cartridges ................................................................................................................... 34Memory tag ....................................................................................................... 35Cartridge presence detection ............................................................................ 35Toner level detection ......................................................................................... 35Cartridge life detection ...................................................................................... 35Developing unit engagement and disengagement control ................................ 35ITB unit .............................................................................................................................. 37Primary transfer roller engagement and disengagement control ...................... 38ITB unit presence detection .............................................................................. 39ITB cleaning mechanism ................................................................................... 39Calibration .......................................................................................................................... 40Color-misregistration control ............................................................................. 40Environment change control ............................................................................. 41Image stabilization control ................................................................................. 41Image density control (DMAX) .......................................................... 42Image halftone control (DHALF) ....................................................... 42Pickup, feed, and delivery system ...................................................................................................... 43Photo sensors .................................................................................................................... 44Motors and solenoids ......................................................................................................... 45Pickup and feed block ........................................................................................................ 45Cassette pickup ................................................................................................. 45Cassette multiple-feed prevention ..................................................................... 46Tray 1 (MP tray) paper pickup ........................................................................................... 47Tray 1 (MP tray) last-paper detection ................................................................................ 48Paper feed ......................................................................................................................... 49Skew-feed prevention ....................................................................................... 50Feed-speed control ........................................................................................... 51Fusing and delivery block .................................................................................................. 52Loop control ...................................................................................................... 52Pressure roller pressurization and depressurization control ............................. 53Output bin full detection .................................................................................... 55Duplex block (duplex models only) .................................................................................... 56Jam detection .................................................................................................................... 57Paper feeder ....................................................................................................................................... 59ivENWW
Downloaded from www.Manualslib.com manuals search engine Paper-feeder motors .......................................................................................................... 60Paper-feeder paper pickup and feed ................................................................................. 61Paper-feeder cassette lift operation ................................................................................... 61Paper-feeder jam detection ............................................................................................... 622 Removal and replacementIntroduction ......................................................................................................................................... 64Removal and replacement strategy ................................................................................................... 65Electrostatic discharge ....................................................................................................................... 66Required tools ................................................................................................................................... 67Service approach ............................................................................................................................... 68Before performing service .................................................................................................. 68After performing service ..................................................................................................... 68Post-service test ................................................................................................................ 68Print-quality test ................................................................................................ 68Removal and replacement procedures .............................................................................................. 69Customer self repair (CSR) components ........................................................................... 69Print cartridges .................................................................................................. 69Toner-collection unit .......................................................................................... 72Memory DIMM ................................................................................................... 74Product memory ............................................................................... 74Install memory and font DIMMs ........................................................ 74Enable memory ................................................................................ 78Check DIMM installation ................................................................... 78Fuser ................................................................................................................ 79Pickup roller (Tray 1) ......................................................................................... 80Separation pad (Tray 1) .................................................................................... 81Separation roller assembly (Tray 2) .................................................................. 82Pickup roller (Tray 2) ......................................................................................... 84Pickup roller, separation roller, and feed roller (Tray 3) .................................... 85Secondary transfer roller ................................................................................... 86Intermediate transfer belt (ITB) ......................................................................... 87External panels, covers, and doors ................................................................................... 89Identification and location .................................................................................. 89Right-front cover and control-panel assembly ................................................... 90Left cover .......................................................................................................... 92Rear cover ......................................................................................................... 93Remove the rear cover ..................................................................... 93Toner collection unit access door ...................................................................... 93Right-rear cover ................................................................................................ 95Top cover .......................................................................................................... 96Remove the top cover ...................................................................... 96Front-door assembly ......................................................................................... 98ENWWv
Downloaded from www.Manualslib.com manuals search engine Right-door assembly ....................................................................................... 102Internal assemblies .......................................................................................................... 104Laser scanner assembly ................................................................................. 105Remove the laser scanner assembly ............................................. 105Cassette pickup drive assembly ...................................................................... 108Remove the cassette pickup drive assembly ................................. 108Registration sensor assembly ......................................................................... 112Remove the registration sensor assembly ..................................... 112Lifter-drive assembly ....................................................................................... 115Remove the lifter-drive assembly ................................................... 115ITB front guide assembly ................................................................................ 117ITB rear guide assembly ................................................................................. 119Residual toner full sensor ............................................................................... 120Remove the residual toner full sensor ............................................ 121Formatter case ................................................................................................ 123Delivery assembly ........................................................................................... 124Remove the delivery assembly ....................................................... 124Duplex drive assembly (duplex models) ......................................................... 127Remove the duplex-drive assembly ............................................... 127Delivery drive assembly (simplex models) ...................................................... 129Remove the delivery drive assembly .............................................. 129Residual-toner-feed assembly ........................................................................ 130Remove the residual-toner-feed assembly ..................................... 130ITB motor ........................................................................................................ 132Remove the ITB motor ................................................................... 132Drum motor ..................................................................................................... 134Remove the drum motor ................................................................. 134Developing motor ............................................................................................ 135Remove the developing motor ........................................................ 135Fuser motor ..................................................................................................... 136Remove the fuser motor ................................................................. 136Developing-disengagement motor .................................................................. 137Remove the developing-disengagement motor .............................. 137Power-supply fan ............................................................................................ 139Remove the power-supply fan ........................................................ 139Fuser fan ......................................................................................................... 142Remove the fuser fan ..................................................................... 142Formatter PCA ................................................................................................ 144Formatter resets ............................................................................. 144DC controller PCA ........................................................................................... 146Remove the DC controller PCA ...................................................... 146Low-voltage power supply ............................................................................... 148Remove the low-voltage power supply ........................................... 148Imaging (developing) high-voltage power supply ............................................ 152viENWW
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