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AN OVERVIEW OF MODAL-BASED DAMAGE IDENTIFICATION METHODS Charles R. Farrar and Scott W. Doebling Engineering Analysis Group Los Alamos National Laboratory Los Alamos, NM ABSTRACT this is technology This paper provides an overview of methods that examine changes in measured vibration response to detect, locate, and characterize damage in structural and mechanical systems. The basic idea behind that modal parameters (notably frequencies, mode shapes, and modal damping) are functions of the physical properties of the structure (mass, damping, and stiffness). Therefore, changes in the physical properties will cause detectable changes in the modal properties. The motivation for the development of this technology is first provided. The methods are then categorized according to various criteria such as the level of damage detection provided, model-based vs. non-model-based methods and linear vs. nonlinear methods. This overview is limited to methods that can be adapted to a wide range of structures (i.e., are not dependent on a particular assumed model form for the system such as beam-bending behavior and methods and that are not based on updating finite element models). Next, the methods are described in general terms including difficulties associated with their implementation and their fidelity. Past, current and future-planned applications of this technology to
actual engineering systems are summarized. The paper concludes with a discussion of critical issues for future research in the area of modal-based damage identification. INTRODUCTION The interest in the ability to monitor a structure and detect damage at the earliest possible stage is pervasive throughout the civil, mechanical and aerospace engineering communities. Current damage-detection methods are either visual or localized experimental methods such as acoustic or ultrasonic methods, magnetic field methods, radiograph, eddy-current methods and thermal field methods (Doherty [1]). All of these experimental techniques require that the vicinity of the damage is known a priori and that the portion of the structure being inspected is readily accessible. Subjected these experimental methods can detect damage on or near the surface of the structure. The need for additional global damage detection methods that can be applied to complex structures has led to the development and continued research of methods that examine changes in the vibration characteristics of the structure. limitations, to these The increase in research activity regarding vibration-based damage detection is the result of the coupling between many factors that can be generally categorized as spectacular failures resulting in loss of life that have received ample news media coverage, economic concerns, and recent technical advancements. Failures such as the in-flight loss of the exterior skin on an Aloha Airlines flight in Hawaii and the resulting media coverage focus the public’s attention on the need for testing, monitoring, and evaluation to ensure the safety of structures and mechanical systems used by the public. The publics’ concerns, in turn, focuses politicians attention on this issue and, hence, industry and regulatory agencies are the funding resources necessary for the development and advancement of this technology. The current state of our infrastructure and the economics associated with its repair have also been motivating factors for the development of methods that can be used to detect the onset of damage or deterioration at the earliest possible stage. to provide influenced
Finally, increases in cost-effective computing memory and speed, advances in sensors including non-contact and remotely monitored sensors, adaptation and advancements of the finite element method, adaptation of modal testing (most recently by the civil engineering community), and development of nonlinear system identification methods all represent technical advancements that have contributed in modal-based damage detection. to advancements It is the authors’ speculation that damage or fault detection, as determined by changes in the dynamic properties or response of systems has been practiced in a qualitative manner, using acoustic techniques, since modern man has used tools. More recently, this subject has received considerable attention in the technical literature where there have been a concerted effort to develop a firmer mathematical and physical foundation for this technology. However, the basic idea remains that commonly measured modal parameters (notably frequencies, mode shapes, and modal damping) are functions of the physical properties of the structure (mass, damping, and stiffness). Therefore, changes in the physical properties, such as reductions in stiffness resulting from the onset of cracks or loosening of a connection, will cause detectable changes in these modal properties. Because changes in modal properties or properties derived from these quantities are being used as indicators of damage, the process of modal-based damage detection eventually reduces to some form of a pattern recognition problem. The idea that changes in vibration characteristics can provide information regarding damage in a structure is very intuitive and one may ask the question: Why has this technology taken such a long time to be formally and generally adopted by the modern engineering community? The answer is that there are several confounding factors making modal-based damage identification difficult to implement in practice. First, standard modal properties represent a form of data compression. Modal properties are estimated experimentally from measured response-
identification procedures commonly referred time histories. A typical time-history may have 1024 data points, and if measurements are made at 100 points, there are 102,400 pieces of information regarding the current state of the structure. For this discussion the additional data typically obtained from averaging will not be considered as providing supplemental data, but rather improving the accuracy of 100 measurements. Through system to as experimental modal analysis (Ewins [2]) this volume of data is reduced to some number of resonant frequencies, mode shapes and modal damping values. This data compression is done because the modal quantities are easier to visualize, physically interpret, and interpret in terms of standard mathematical modeling of vibrating systems than are the actual time-history measurements. If twenty real modes are identified, then the 102,400 pieces of information will have been reduced to 2020-2040 pieces of information (20 modes made up of 100 amplitudes values (99 if one measurement is used to record the input), 20 resonant frequencies and 20 modal damping values). Intuitively, information about the current state of the structure must be lost in this data reduction and system identification process. The loss of information occurs primarily from the fact that for a linear system the modal properties are independent of the excitation signal characteristics (amplitude and frequency content) and the location of the excitation whereas the time histories are not. In addition, if the input excites response at frequencies greater than those that can be resolved with the specified data sampling parameters, the identified modes will not provide any information response characteristics of the structure that are contributing to the measured time-history responses. Within the measured frequency range of response it is often difficult to identify all the modes contributing to the measured response because of coupling between the modes that are closely spaced in frequency. This difficulty is observed more commonly at the higher frequency portions of the spectrum where the modal density is typically greater. Also, the introduction of bias (or systematic) errors, such as those that arise from windowing of the data and those that arise frequency higher regarding the
from changing environmental conditions during the test, will tend to make the identified modal parameters less representative of the true dynamic properties of the structure. Damage typically is a local phenomenon. Local response is captured by higher frequency modes whereas lower frequency modes tend to capture the global response of the structure and are less sensitive to local changes in a structure. From a testing standpoint it is more difficult to excite the higher frequency response of a structure as more energy is required to produce measurable response at these higher frequencies than at the lower frequencies. These factors coupled with the loss of information resulting time-history measurements to modal properties add difficulties to the process of modal-based damage identification and contribute to the current state where this technology is still in the research arena with only limited standard practice by the engineering community. the necessary from reduction of A logical question then is: Why not examine the time-histories directly for indications of damage? The answer is that, despite the difficulties associated with damage detection based on changes in modal properties, it is even more difficult to examine response- time histories directly, identify that damage has occurred based on the changes in patterns of these time histories, and relate these changes to physical changes in the structure. If excitation sources change and/or environmental conditions change this process becomes even more difficult. However, it should be pointed out that when the system response changes from linear to nonlinear and the location of the damage is known a priori (as is the case with loosening of bearings on rotating machinery), time histories alone (actually their frequency domain power spectrum) are sufficient to identify damage and represent one of the most widely practiced forms of vibration-based damage identification (Wowk [3]). Notwithstanding the difficulties discussed above, advances in modal-based damage detection over the last 20-30 years have produced new methods of examining vibration data for indications
of structural damage. These methods are seeing more widespread applications. One of the most prominent examples of this recent application is NASA’s space shuttle modal inspection system (Hunt, et al. [4]). Because of difficulties accessing the exterior surface caused by the thermal protective system, a modal-based damage detection system was developed. This system has identified damage that would have alluded traditional NDT methods because of inaccessibility to the damaged components and has been adopted as a standard inspection tool for the shuttles. literature (Doebling, et al. [5]). It is the intent of this paper to provide an overview of these recent advances in modal-based damage detection. This paper is based on a previous detailed review of the modal-based damage detection As mentioned previously, the field of damage identification is very broad and encompasses both local and global methods. This paper will be limited to global methods that are used to infer damage from changes in vibration characteristics of the structure. Many different issues are critical to the success of using the mechanical vibration characteristics of a structure for damage identification and health monitoring. Among the important issues are excitation and measurement considerations, including the selection of the type and location of sensors, and the type and location of the excitations. Another important topic is signal processing, which includes such methods as Fourier analysis, time-frequency analysis and wavelet analysis. In this paper, these peripheral issues will not be directly addressed. The scope of this paper will be limited to the methods that use changes in modal properties (i.e. modal frequencies, modal damping ratios, and mode shapes) to infer changes in mechanical properties, and the application of these methods to engineering problems. Methods that require a finite element model of the structure are not included in this discussion. CLASSIFICATION OF DAMAGE AND DAMAGE ID METHODS
The effects of damage on a structure can be classified as linear or nonlinear. A linear damage situation is defined as the case when the initially linear-elastic structure remains linear-elastic after damage. The changes in modal properties are a result of changes in the geometry and/or the material properties of the structure, but the structural response can still be modeled using linear equations of motion. Linear methods can be further classified as model-based and non-model-based. Model-based methods assume that the monitored structure responds in some predetermined manner such as the response described by Euler-Bernoulli beam theory. Nonlinear damage is defined as the case when the initially linear- elastic structure behaves in a nonlinear manner after the damage has been introduced. One example of nonlinear damage is the formation of a fatigue crack that subsequently opens and closes under the normal operating vibration environment. Other examples include loose connections that rattle and nonlinear material behavior such as that exhibited by foam rubber. The majority of the studies reported in the technical literature address only the problem of linear damage detection. Another classification system for damage-identification methods, defines four levels of damage identification, as follows (Rytter [6]): • Level 1: Determination that damage is present in the structure • Level 2: Level 1 plus determination of the geometric location of the damage • Level 3: Level 2 plus quantification of the severity of the damage • Level 4: Level 3 plus prediction of the remaining service life of the structure To date, modal-based damage identification methods that do not make use of some structural model primarily provide Level 1 and Level 2 damage identification. When modal-based methods are coupled with a structural model, Level 3 damage detection can be
obtained in some cases. Level 4 prediction is generally associated with the fields of fracture mechanics, fatigue life analysis, or structural design assessment and, as such, is not addressed in this paper. EARLY DIFFICULTIES Most of the modern developments in modal based damage detection stem from studies performed in the 1970s and early 1980s by the offshore oil industry (Vandiver [7,8], Begg [9], Loland and Dodds [10], Wojnarowski [11], Coppolino and Rubin [12], Duggan et al. [13], Kenley and Dodds [14], Crohas and Lepert [15], Nataraja [16], and Whittome and Dodds [17]). However, these studies were less than successful. Instead, it was found that above-water-line measurements could provide information about resonant frequencies only. Environmental conditions such as marine growth that adds significant mass to the structure, equipment noise and changing mass associated with changing fluid tank levels corrupted the data. These tests also identified uniqueness issues associated with the damage prediction if only resonant frequencies are used. Because of the lack of success, the oil industry abandoned this technology in the mid 1980s. DAMAGE DETECTION BASED ON CHANGES IN BASIC MODAL PROPERTIES The experiences of the offshore oil industry have been repeated by numerous other investigators who have tried to examine changes in basic modal properties. In this context basic modal properties will be defined as resonant frequencies, modal damping, and mode shape vectors. Frequency Changes The amount of literature related to damage detection using shifts in resonant frequencies is quite large. The observation that changes in structural properties cause changes in vibration frequencies was the impetus for using modal methods for damage
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