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Installation Manual EM 122 Multibeam echo sounder
EM 122 Installation Manual This manual provides you with the basic information required to install the EM 122 Multibeam echo sounder system. For more detailed information about the practical use of the product, refer to the EM 122 Multibeam echo sounder Operator manual. 317669/A May 2008
Document history Document number: 317669 Rev. A May 2008 First version. Copyright ©2008 Kongsberg Maritime AS The information contained in this document remains the sole property of Kongsberg Maritime AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Maritime AS. The document, or any part of it, may not be translated to any other language without the written approval from Kongsberg Maritime AS. Disclaimer Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly stated, but does not accept liability for any errors or omissions. Warning The equipment to which this manual applies must only be used for the purpose for which it was designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel. The user must be familiar with the contents of the appropriate manuals before attempting to install, operate or work on the equipment. Kongsberg Maritime AS disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment. Support If you require maintenance on your equipment, contact Kongsberg Maritime AS using the following address:km.hydrographic.support@kongsberg.com. If you need other information about this product, or any other Kongsberg Maritime AS products, visit http://www.km.kongsberg.com. Kongsberg Maritime AS Strandpromenaden 50 P.O.Box 111 N-3191 Horten, Norway Telephone: +47 33 02 38 00 Telefax: +47 33 04 47 53 www.kongsberg.com subsea@kongsberg.com
Installation Manual Table of contents 2.2 2.3 2.4 3 3.1 1 ABOUT THIS MANUAL ....................................................... 9 2 EM 122............................................................................ 10 2.1 Brief system description.........................................................................................10 Transducer arrays........................................................................................ 10 2.1.1 Transceiver Unit ......................................................................................... 11 2.1.2 Preamplifier Unit ........................................................................................ 11 2.1.3 Tx Junction Box(es).................................................................................... 11 2.1.4 Operator Station ......................................................................................... 11 2.1.5 Scope of supply ......................................................................................................13 Supply conditions...................................................................................................14 2.3.1 Equipment responsibility............................................................................. 14 Project management.................................................................................... 14 2.3.2 2.3.3 Installation, supervision and commissioning ................................................. 15 Installation requirements ........................................................................................17 2.4.1 Power supply.............................................................................................. 17 Environmental requirements........................................................................ 17 2.4.2 Noise sources ............................................................................................. 17 2.4.3 2.4.4 Dry docking ............................................................................................... 17 Wiring........................................................................................................ 18 2.4.5 2.4.6 Warranty .................................................................................................... 18 TRANSDUCER ARRAYS .................................................... 19 Installation principles .............................................................................................19 Basic description ........................................................................................ 19 3.1.1 3.1.2 Installation philosophy ................................................................................ 19 3.2 Locating the transducer array .................................................................................21 The boundary water layer ............................................................................ 21 3.2.1 Propeller noise............................................................................................ 21 3.2.2 Noise from protruding objects on the hull..................................................... 22 3.2.3 3.2.4 Summary.................................................................................................... 23 Installation steps.....................................................................................................24 Steel conduits .........................................................................................................27 Logistics and references .............................................................................. 27 3.4.1 3.4.2 Procedure................................................................................................... 27 3.5 Casings ...................................................................................................................29 Logistics and references .............................................................................. 29 Procedure................................................................................................... 29 3.6 Mounting frames ....................................................................................................29 Logistics and references .............................................................................. 30 Procedures ................................................................................................. 30 3.6.1 3.6.2 3.5.1 3.5.2 3.3 3.4 317669/A 3
Kongsberg EM 122 4.1.1 4.1.2 5.3 3.7 Transducer modules................................................................................................32 Logistics and references .............................................................................. 32 3.7.1 3.7.2 Procedure................................................................................................... 32 4 INSTALLATION EXAMPLES .............................................. 35 4.1 Transducer blister ...................................................................................................35 Logistics and references .............................................................................. 35 Procedure................................................................................................... 35 4.2 Gondola ..................................................................................................................36 Flush mount............................................................................................................36 4.3 4.4 Fairing ....................................................................................................................37 5 SYSTEM UNITS................................................................ 38 5.1 Operator station ......................................................................................................38 5.2 Transceiver Unit .....................................................................................................39 Location..................................................................................................... 39 5.2.1 General information.................................................................................... 41 5.2.2 Logistics .................................................................................................... 42 5.2.3 Procedure................................................................................................... 42 5.2.4 Surface preservation.................................................................................... 43 5.2.5 5.2.6 Internal connections.................................................................................... 44 Preamplifier Unit ....................................................................................................45 5.3.1 Scope......................................................................................................... 45 Location..................................................................................................... 45 5.3.2 General information.................................................................................... 45 5.3.3 5.3.4 Logistics .................................................................................................... 46 Procedures ................................................................................................. 46 5.3.5 5.4 Tx Junction Box(es) ...............................................................................................50 Location..................................................................................................... 51 Logistics .................................................................................................... 51 Procedures ................................................................................................. 51 Surface preservation.................................................................................... 52 5.5 Remote Control Junction Box ................................................................................52 Scope......................................................................................................... 52 5.5.1 Location..................................................................................................... 52 5.5.2 General information.................................................................................... 52 5.5.3 Logistics .................................................................................................... 52 5.5.4 5.5.5 Procedures ................................................................................................. 53 6 TECHNICAL SPECIFICATIONS ......................................... 55 6.1 Interfaces ................................................................................................................55 6.2 Physical specifications............................................................................................56 6.3 Power requirements................................................................................................57 6.4 Environmental and EMC specifications .................................................................58 5.4.1 5.4.2 5.4.3 5.4.4 4 317669/A
Installation Manual 7.3.1 7.3.2 7.3.3 7.3.4 7.4.1 7.4.2 7.4.3 7.4.4 CABLE LAYOUT AND INTERCONNECTIONS ...................... 60 7 7.1 System cabling .......................................................................................................60 7.2 Operator Station cables ..........................................................................................62 7.3 Transceiver Unit cables .........................................................................................65 Transceiver Unit cables ............................................................................... 65 Overview of the Transceiver Unit cabling..................................................... 67 Transceiver unit sub-racks rear view ............................................................ 68 Power and control cables between subracks - rear view ................................. 73 7.4 Transducer cables ...................................................................................................75 Transmit array cables .................................................................................. 76 Receive array cables ................................................................................... 79 Cables between Tx Junction Box(es) and Transceiver Unit ............................ 82 Cables between Preamplifier Unit and Transceiver Unit ................................ 85 7.5 Cable details ...........................................................................................................87 Generic RS-232 Serial line .......................................................................... 89 7.5.1 Generic RS-232 Serial line cable.................................................................. 90 7.5.2 EM Remote synchronization and On/Off...................................................... 91 7.5.3 Trigger in/out ............................................................................................. 92 7.5.4 Ethernet cable with RJ45............................................................................. 93 7.5.5 Tx transducer cables from junction boxes to TRU......................................... 95 7.5.6 Tx transducer cables to transducer array ....................................................... 96 7.5.7 Rx transducer cable from Preamplifier to TRU.............................................. 97 7.5.8 7.5.9 Preamplifier Unit cable from array ............................................................... 98 ALIGNMENT .................................................................... 99 8 8.1 Vessel coordinate system......................................................................................100 Sensor location and alignment .............................................................................101 8.2 8.2.1 Motion sensor........................................................................................... 101 8.3 Measurements.......................................................................................................102 Heading sensor ......................................................................................... 102 Positioning system.................................................................................... 102 Water line................................................................................................. 103 8.4 Transducer Measurements ...................................................................................103 Transducer heading................................................................................... 103 8.4.1 Transducer roll and pitch........................................................................... 103 8.4.2 8.4.3 Transducer position................................................................................... 104 System calibration after final alignment ..............................................................104 8.5 SYSTEM TEST ................................................................ 105 9 9.1 Scope ....................................................................................................................105 9.2 Visual inspection of units .....................................................................................106 Scope....................................................................................................... 106 Operator Unit ........................................................................................... 106 Transceiver Unit ....................................................................................... 106 8.3.1 8.3.2 8.3.3 9.2.1 9.2.2 9.2.3 317669/A 5
Kongsberg EM 122 9.2.4 9.2.5 9.2.6 Preamplifier Unit ...................................................................................... 107 Tx Junction Box 1..................................................................................... 107 Tx Junction Box 2..................................................................................... 108 9.3 Electrical checks...................................................................................................109 Scope....................................................................................................... 109 9.3.1 Cabling .................................................................................................... 109 9.3.2 9.3.3 Operational voltages ..................................................................................110 Final installation checks ....................................................................................... 111 9.4 10 DRAWING FILE ............................................................. 112 10.1 Rx Module............................................................................................................ 113 10.2 Tx module............................................................................................................. 114 10.3 Tx array mounting frame assembly 1 degree ....................................................... 115 10.4 Tx array ................................................................................................................ 116 10.5 Rx array ................................................................................................................ 118 10.6 Rx array with casing – 2 degree ........................................................................... 119 10.7 Preamplifier ..........................................................................................................121 10.8 Tx Junction Box ...................................................................................................122 10.9 Transducer cable layout........................................................................................123 10.10Operator station and display.................................................................................125 A EQUIPMENT HANDLING ................................................ 126 A.1 Transportation.......................................................................................................126 A.2 Lifting...................................................................................................................126 A.3 Storage prior to installation or use .......................................................................127 A.4 Inspection .............................................................................................................128 A.5 Unpacking ............................................................................................................129 General unpacking procedure .................................................................... 129 Unpacking electronic and electromechanical units ...................................... 129 Unpacking mechanical units ...................................................................... 130 Unpacking transducers .............................................................................. 130 A.6 Storage after unpacking........................................................................................130 A.7 Storage after use ...................................................................................................131 A.7.1 Cleaning cabinets...................................................................................... 131 A.7.2 Mechanical units....................................................................................... 131 Cables...................................................................................................... 132 A.7.3 Internal batteries ....................................................................................... 132 A.7.4 A.7.5 Dehumidifier ............................................................................................ 133 Coatings................................................................................................... 133 A.7.6 A.8 Re-packaging........................................................................................................133 A.9 Temperature protection.........................................................................................133 A.10 Circuit board handling and packaging..................................................................134 A.10.1 Beware of ESD!........................................................................................ 134 A.5.1 A.5.2 A.5.3 A.5.4 6 317669/A
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