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Spyder3 SG-14 Monochrom Camera User’s Manual 31 May 2013 03-032-20123-01 www.teledynedalsa.com
2 Spyder3 GigE Vision SG-14 Monochrome Cameras User’s Manual © 2013 Teled yne DALSA Inc. All inform ation p rovid ed in this m anual is believed to be accu rate and reliable. N o resp onsibility is assu m ed by Teled yne DALSA for its u se. Teled yne DALSA reserves the right to make changes to this inform ation w ithou t notice. Rep rod u ction of this manu al in w hole or in p art, by any m eans, is p rohibited w ithou t p rior p erm ission having been obtained from Teled yne DALSA. About Teledyne Technologies and Teledyne DALSA, Inc. Teled yne Technologies is a lead ing p rovid er of sop histicated electronic su bsystem s, in stru m entation and com m u nication p rod u cts, engineered system s, aerosp ace engines, and energy and pow er generation system s. Teled yne Technologies’ op erations are p rim ari ly located in the United States, the United Kingd om and Mexico. For more inform ation, vis it Teled yne Technologies’ w ebsite at w w w .teled yne.com. Teled yne DALSA, a Teled yne Technologies com pany, is an international lead er in high p erformance d igital im aging and sem icond u ctors w ith ap p roxim ately 1,000 em p loyees w orld w id e, head qu artered in Waterlo o, Ontario, Canad a. Established in 1980, the com pany d esigns, d evelop s, manu factu res and markets d igital im aging p rod u cts and solu tions, in ad d ition to p rovid ing MEMS p rod u cts and services. For more inform ation, visit Teled yne DALSA’s w ebsite at w w w .teled y ned alsa.com . Support For fu rther inform ation not inclu d ed in this manu al, or for inform ation on Teled yne DALSA’s extensive line of im age sensing p rod u cts, p lease contact: North America Europe Asia Pacific 605 McMu rray Rd Waterloo, ON N 2V 2E9 Canad a Tel: 519 886 6000 Fax: 519 886 8023 w w w .teled yned alsa.com sales.am ericas@teled yned alsa.com su p p ort@teled yned alsa.com Teled yne DALSA Gm bH Felix-Wankel-Strasse 1 D-82152 Krailling (Mu nich) Germ any Tel: +49 - 89 - 89545730 Fax: +49 - 89 – 895457346 w w w . teled yned alsa.com sales.eu rop e@teled yned alsa.com su p p ort@teled yned alsa.com Ikebu ku ro East 13F 3-4-3 H igashi-Ikebu ku ro Toshim a-ku , Tokyo 170-0013 Jap an Tel: 81 3 5960 6353 Fax: 81 3 5960 6354 (fax) w w w .teled yned alsa.com sales.asia@teled yned alsa.com su p p ort@teled yned alsa.com Industry Standards Sp yd er GEV cam eras are 100% com p liant w ith the GigE Vision 1.0 sp ecification. This sp ecification d efines the com m u nication interface p rotocol u sed by GigE Vision d evices. For m ore inform ation on these requ irem ents refer to the follow ing site: http :/ / w w w .m achinevisiononline.org/ p u blic/ articles/ d etails.cfm ?id =2761 Sp yd er GEV cam eras im p lem ent a su p erset of the GenICam ™ sp ecification w hich d efines d evice cap abilities. This d escrip tion takes the form of an XML d evice d escrip tion file resp ecting the synta x d efined by the GenAp i m od u le of the GenICam sp ecification. For m ore inform ation on these requ irem ents refer to the follow ing site: w w w .genicam .org. 03-032-20123-01 Teledyne DALSA
Spyder3 GigE Vision SG-14 Monochrome Cameras User’s Manual 3 Contents The Spyder3 SG-14 Cameras ________________________________________________________________________ 6 Camera Highlights ............................................................................................................................................................. 6 Camera Performance Specifications .................................................................................................................................. 7 Certifications ...................................................................................................................................................................... 10 Responsivity ....................................................................................................................................................................... 11 Mechanicals ........................................................................................................................................................................ 12 Mounting ......................................................................................................................................................... 14 Image Sensor ..................................................................................................................................................................... 14 Software and Hardware Setup .......................................................................................................................................... 15 Host System Requirements ............................................................................................................................. 15 Network Adapter Requirements ..................................................................................................................... 15 Ethernet Switch Requirements ........................................................................................................................ 15 Setup Steps: Overview ....................................................................................................................................................... 15 1. Install and Configure Ethernet Network Card ............................................................................................. 15 2. Connect Power, Ethernet and I/O Cables .................................................................................................... 15 3. Establish communicating with the camera .................................................................................................. 16 4. Check camera LED, settings and test pattern .............................................................................................. 16 5. Operate the Camera ................................................................................................................................... 16 Step 1. Ethernet Network Card: Install and Configure ...................................................................................................... 17 Install Network Card ....................................................................................................................................... 17 Configure Network Card ................................................................................................................................. 17 Step 2. Connect Power, Ethernet, and Trigger Cables ....................................................................................................... 20 Power Connector ............................................................................................................................................. 20 Ethernet Connector and Ethernet LED ............................................................................................................ 21 Status LED ....................................................................................................................................................... 21 GPIO Connector: External Input ..................................................................................................................... 22 GPIO Isolation................................................................................................................................................. 22 GPIO Configuration ........................................................................................................................................ 22 TTL Inputs and Outputs................................................................................................................................... 23 Step 3. Establish Communication with the Camera ........................................................................................................... 24 Power on the camera ...................................................................................................................................... 24 Connect to the camera .................................................................................................................................... 24 Check LED Status ............................................................................................................................................ 24 Software Interface ........................................................................................................................................... 24 Using Sapera CamExpert with Spyder3 Cameras .............................................................................................................. 25 CamExpert Panes ............................................................................................................................................ 26 Step 4. Camera Settings and Test Patterns ....................................................................................................................... 28 Review a Test Pattern Image .......................................................................................................................... 28 Camera Operation _______________________________________________________________________________ 29 Factory Settings ................................................................................................................................................................. 29 Check Camera and Sensor Information ............................................................................................................................. 30 Verify Temperature and Voltage ....................................................................................................................................... 30 Saving and Restoring Camera Settings ............................................................................................................................. 31 Teledyne DALSA 03-032-20123-01
4 Spyder3 GigE Vision SG-14 Monochrome Cameras User’s Manual Timing: Exposure and Synchronization ............................................................................................................................. 33 Timing ............................................................................................................................................................. 34 Exposure Controls .............................................................................................................................................................. 35 Set the Exposure Mode.................................................................................................................................... 35 Exposure Modes in Detail ............................................................................................................................... 36 Line Rate ........................................................................................................................................................................... 37 Exposure Time ................................................................................................................................................................... 38 Triggers.............................................................................................................................................................................. 38 Input / Output Control ....................................................................................................................................................... 39 Gain, Black Level, and Background .................................................................................................................................. 40 Image Size ......................................................................................................................................................................... 41 Pixel Format ...................................................................................................................................................................... 42 Sensitivity Mode ................................................................................................................................................................. 42 Sensor Direction Control .................................................................................................................................................... 42 Sensor Shift Direction ..................................................................................................................................... 43 Binning .............................................................................................................................................................................. 44 Resetting the Camera ........................................................................................................................................................ 44 Camera Calibration_______________________________________________________________________________ 45 Processing Chain Overview and Description ................................................................................................... 45 Analog Gain and Offset Adjustment .................................................................................................................................. 47 Calibrate the Camera to Remove Non-Uniformity (Flat Field Correction) ........................................................................ 49 Digital Signal Processing ................................................................................................................................ 51 Appendix A: Clear Dark Current ______________________________________________________________________ 55 Gate Dark Current Clear ................................................................................................................................. 55 Auto Mode (srm 0) .......................................................................................................................................... 55 Immediate read out mode (default, srm 2) .................................................................................................... 56 Gate dark current clear mode (always on, srm 1) .......................................................................................... 56 Setting the Readout Mode .............................................................................................................................. 57 Appendix B: Sensitivity Mode ________________________________________________________________________ 58 Sensitivity Mode and Pixel Readout ............................................................................................................... 58 Appendix C: GPIO Control __________________________________________________________________________ 60 GPIO Getting Started: Beginner Mode .............................................................................................................................. 60 The GPIO Connector ........................................................................................................................................ 60 Configure GPIO Signal Levels ......................................................................................................................... 61 Examples: Setting the Camera Modes ............................................................................................................................... 62 Free Run Mode: Internal Line Trigger, Internal Direction Control, Internal frame trigger ........................... 62 Internal Line Trigger, External Direction Control, Internal frame trigger...................................................... 64 External Line Trigger, Internal Direction Control, Internal frame trigger...................................................... 65 External Line Trigger, External Direction Control from Rotary Encoder......................................................... 66 External Frame Trigger: Frame Start Trigger mode ..................................................................................... 68 Outputs .............................................................................................................................................................................. 71 Trigger Settings: GURU Mode ........................................................................................................................................... 73 Pulse Generator .............................................................................................................................................. 76 Rescaler ........................................................................................................................................................... 78 Counter ........................................................................................................................................................... 80 03-032-20123-01 Teledyne DALSA
Spyder3 GigE Vision SG-14 Monochrome Cameras User’s Manual 5 Input Debouncing ........................................................................................................................................... 81 Timestamp Counter ......................................................................................................................................... 82 Delayer ........................................................................................................................................................... 84 PLC Control ........................................................................................................................................................................ 84 The PLC Control Block ..................................................................................................................................... 85 GPIO Output Labels ........................................................................................................................................ 87 Signal Routing Block ......................................................................................................................................................... 89 How the Signal Routing Block Works ............................................................................................................. 90 How the Lookup Table Works ......................................................................................................................... 93 Appendix D: EMC Declaration ________________________________________________________________________ 94 Appendix E: Setting up the FVAL ______________________________________________________________________ 95 Examples: Setting the FVAL .............................................................................................................................................. 99 Revision History _________________________________________________________________________________ 102 Index ________________________________________________________________________________________ 103 Teledyne DALSA 03-032-20123-01
6 Spyder3 GigE Vision SG-14 Monochrome Cameras User’s Manual The Spyder3 SG-14 Cameras Camera Highlights The Sp yd er3 SG-14 GigE Vision (GEV) are high sensitivity d u al-line scan cam eras. When op erating in high sensitivity (d u al line scan) m od e the Sp yd er3 GEV cam era has 3x the resp onsivity of Teled yne DALSA’s Sp yd er2 line scan cam era. Plu s, the GigE Vision interface elim inates the need for a fram e grabber, resu lting in significant system cost savings. The Sp yd er3 cam eras are su p p orted by Teled yne DALSA Sap era™ softw are libraries featu ring Cam Exp ert for sim p lified cam era set-u p and configu ration. Features  Broad band resp onsivity u p to 408 ±16 DN (nJ/ cm 2) @ 10d B gain  1024, 2048, or 4096 x 2 p ixels, 14 µm x 14 µm (1k and 2k) and 10 µm x 10 µm (4k) p ixel p itch, 100 % fill factor  H igh or low sp eed (40 or 80 MH z)  Up to 68 KH z line rates  Dynam ic range u p to 1400 : 1  Data transm ission u p to 100 m eters  RoH S and CE com p liant  GenICam -com p liant  Program m able gain , offset, exp osu re tim e and line rate, trigger m od e, test p attern ou tp u t, and cam era d iagnostics  Tall p ixel, high sensitivity, or low sensitivity m od e available  Flat-field correction—m inim izes lens vignetting, non -u niform lighting, and sensor FPN and PRN U Applications 100 % p rint insp ection (lottery tickets, stam p s, bank notes, p ay checks)  FPD insp ection  Pick and p lace  Container insp ection  Wood / tile / steel insp ection   Postal sorting  Glass bottle insp ection   Food insp ection  Web insp ection Ind u strial m etrology 03-032-20123-01 Teledyne DALSA
Spyder3 GigE Vision SG-14 Monochrome Cameras User’s Manual 7 Models The Sp yd er3 SG-14 cam era is available in the follow ing configu rations: Table 1: Camera Models Overview Model Number Description SG-14-01K40-00-R SG-14-01K80-00-R SG-14-02K40-00-R SG-14-02K80-00-R SG-14-04k80-00-R Table 2: Software 1k resolu tion, 1 sensor tap , 40 MH z d ata rate, 36 kH z line rate, RoH S com p liant. 1k resolu tion, 2 sensor tap s, 80 MH z d ata rate, 68 kH z line rate, RoH S com p liant. 2k resolu tion, 1 sensor tap , 40 MH z d ata rate, 18.5 kH z line rate, RoH S com p liant. 2k resolu tion, 2 sensor tap s, 80 MH z d ata r ate, 36 kH z line rate, RoH S com p liant. 4k resolu tion, 2 sensor tap s, 80 MH z d ata rate, 18.5 kH z line rate, RoH S com p liant. Software Product Number / Version Number Sap era LT, inclu d ing Cam Expert GUI ap p lication Qu ickCam Pleora Technologies Inc.’s Coyote Third p arty softw are. E.g. CVB and N I. Version 7.1 or later. Tested and recom m end ed . Version 2.0. Com p liant. Com p liant. Com p atible. Drivers need to be p rovid ed by the third p arty. Camera Performance Specifications Table 3: Camera Performance Specifications Feature / Specification 1k 2k 4k Im ager Form at Resolu tion Pixel Fill Factor Pixel Size d u al line scan d u al line scan 1024 x 2 p ixels 2048 x 2 p ixels 100 % 100 % d u al line scan 4096 x 2 p ixels 100 % 14 µm x 14 µm 14 µm x 14 µm 10 µm x 10 µm Ou tp u t Form at (# of tap s) 1 or 2 1 or 2 d ep end ing 2 d ep end ing on on m od el m od el Sensitivity Mod e H igh, low , or tall H igh, low , or tall H igh, low , or tall p ixel Antibloom ing Gain Range p ixel 100x p ixel 100x 100x -10 d B to +10 d B -10 d B to +10 d B N ot available. Calibrated at 0 d B. Speed 1k 2k Minim u m Internal Line Rate Maxim u m Line Rate 300 H z 80 MH z m od el 68 kH z 40 MH z m od el 36 kH z 300 H z 36 kH z 18.5 kH z Data Rate 40 or 80 MH z 40 or 80 MH z Optical Interface 4k 300 H z 18.5 kH z N A 80 MH Z Back Focal Distance Lens Mou nts 6.56 ± 0.25 m m M42 x 1, C and F (1k and 2k) M58 x 0.75, F (4k) Teledyne DALSA 03-032-20123-01
8 Spyder3 GigE Vision SG-14 Monochrome Cameras User’s Manual Feature / Specification 1k 2k Sensor Alignm ent x y z z ±50 µm ±50 µm ±0.25 m m ±0.2° 4k Mechanical Interface 1k and 2k 4k Cam era Size Mass Connectors p ow er connector GigE connector GPI/ O connector 72 m m x 60 m m x 65 m m , all m od els < 300 g 6 p in m ale H irose RJ45 H igh d ensity 15-p in d su b Electrical Interface Inp u t Voltage Pow er Dissip ation Op erating Tem p eratu re Bit Wid th Ou tp u t Data Configu ration Table 4: Camera Operating Specifications +12 V to +15 V < 9 W 0 °C to 65 °C 8 or 12 bit, u ser selectable < 9 W (4k) GigE Vision Specifications Unit -10 dB 0 dB +10 dB Min Typ Max Min Typ Max Min Typ Max Broad band resp onsivity 1k and 2k Du al line 1k and 2k Single line 4k Du al line 4k Single line DN / (nJ/ cm ²) Rand om noise rm s DN 1k and 2k 4k Dynam ic range DN :DN 1k and 2k Du al line 1k and 2k Single line 4k Du al and Single FPN global DN p -p Uncorrected Corrected PRN U ECD Uncorrected local Uncorrected global % % Corrected local Corrected global DN p -p DN p -p 4k Du al and Single Corrected local Corrected global DN p -p DN p -p Uncorrected local % 652.8 326.4 431 216 3 500:1 1400:1 500:1 1400:1 1225:1 6.5 52.8 32 8.5 10 80 80 32 80 9.5 2064 1032 1363 682 9.2 10 203:1 324:1 203:1 324:1 387:1 20.5 24 169.6 32 8.5 10 80 80 32 80 9.5 6528 3264 30 59:1 108:1 59:1 108:1 65 536 64 11.5 10 95 95 03-032-20123-01 Teledyne DALSA
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