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Reticle Design Manual
Reticles for 4x reduction
Definitions of terms and concepts
Introduction
The definition of a location on a reticle
Reticle Layout and Orientation
The definition of chromium border
Name conventions for TIS marks
Generic Information on Reticle Design
Reticle substrate Specifications
The birefringence of the substrate
Phase Shift Mask (PSM) reticles
Reticle compatibility
Contamination and Defects
Bar code
Reticle prealignment mark
Reticle alignment mark
Reticle Data files
Reticle Database Format information
Typical usage
Data files on Wafer Alignment Marks
Reticles Patterns (4x reduction)
Reticle Prealignment mark
Reticle alignment mark for PAS 5500
TIS marks for Reticle Blue Alignment
The chromium borders for TIS_RBA marks
TIS_RBA-mark dimensions
Required chromium border between image field and TIS mark
TIS marks placement on production reticles
TIS marks for Reticle Shape Correction
The layout of TIS_RSC marks
Chromium borders for vertical TIS_RSC marks
Chromium border between image field and vertical TIS_RSC marks
Vertical TIS_RSC marks placement on production reticles
How to deal with third-party reticle patterns
Image Border
Minimum window size (PAS 5500 and TWINSCAN)
Bar code
The 24-character bar code option
The 2D-Barcode option
Human Readable code
Release pin (R-pin) area
Pellicle Design
General requirements for pellicles
Pellicle location lines
Reticle Layout (4x reduction)
PAS 5500/3x0
PAS 5500/3x0 reticle pattern location
Reticle and pellicle dimensions for PAS 5500/3x0
PAS 5500 Step & Scan family
PAS 5500 reticle pattern location
Reticle and pellicle dimensions for PAS 5500 Step & Scan
TWINSCAN
TWINSCAN reticle pattern location
Reticle and pellicle dimensions for TWINSCAN
TWINSCAN Reticle Shape Correction
Chromium-border and pellicle-frame specifications
RBA and TTL Compatible reticle for Step & Scan systems
PAS 5500 Step & Scan models, and TWINSCAN reticle pattern location
Reticle and pellicle dimensions for RBA and TTL compatible reticles
Reticles for 5x reduction
Definition of terms and concepts
Introduction
Reticle layout and orientation
Generic Information on Reticle Design
Reticle substrate specifications
Contamination and Defects
Bar Code
Reticle prealignment mark
Reticle alignment mark
Reticle Data files
Reticle Patterns (5x reduction)
Reticle prealignment mark
Reticle alignment mark
Bar Code
The 24-character bar code option
Pellicle position lines
Human readable code
Image border
Minimum window
General requirements for Pellicles
Reticle Layout (5x reduction)
PAS 5500/22
PAS 5500/60
PAS 5500/80
PAS 5500/90
PAS 5500/1xx series
PAS 5500/2xx series
Product Documentation CONFIGURATION SYS : PAS5500 series, TWINSCAN series HW : 6 Inch reticles for 4x and 5x demagnification SW : n.a. Order Code 50163 Status Final Issue date 18 Jun 2007 Issue 2.1 ASML Confidential This document is provided for employees of ASML and for selected employees of ASML's customers and agents, in order to assist them in efficient use of ASML products. The document must not be disclosed to third parties. RETICLE DESIGN MANUAL 6 Inch reticles
Copyright © 2007, ASML Holding N.V. (including affiliates). All rights reserved. Disclaimer Trademarks This publication is subject to change without notice and contains confidential and proprietary information of ASML Holding N.V. or its affiliates ("ASML"). This documentation is for the intended purpose only and for the use of the intended recipient only. Please retain control of this documentation. It is not to be forwarded or distributed. Any unauthorized review, copying, use, disclosure or distribution is strictly prohibited. The material herein is provided "AS-IS" and ASML makes no warranty of any kind with regard to this material. ASML shall not be liable for errors and omissions contained herein. ASML, ASM Lithography, TWINSCAN, PAS 5500, PAS 5000, SA 5200, ATHENA, QUASAR, IRIS, ILIAS, FOCAL, CPL, DDL, Micralign, Micrascan, 3DAlign, 2DStitching, 3DMetrology, MaskTools, LithoServer, LithoGuide, Scattering Bars, MaskWeaver, LithoCruiser, LithoCool, AGILE, ImageTuner, EFESE and the ASML logo are trademarks of ASML Holding N.V. or affiliate companies. The trademarks may be used either alone or in combination with a further product designation. Starlith, AERIAL, AERIAL II and, AERIAL XP are trademarks of Carl Zeiss. Nothing in this publication is intended to make representations with regard to whether any trademark is registered or to suggest that any sign other than those mentioned should not be considered to be a trademark of ASML or of any third party. Translation of Documents If this document is in a language other than English, please read the following text carefully. While we strive to ensure that the information is translated correctly, no warranty or guarantee, express or implied, is given as to its accuracy or that it is as current as the English version. We accept no liability for any errors or omissions. We shall not be liable for any damages (including, without limitation, damages for loss of business or loss of profits) arising in contract, tort or otherwise from the use of or inability to use this document, or any material contained in it, or from any action or decision taken as a result of using such material. If there is any conflict or difference between the translated version of this document and its English version, the English version is leading. If any part of the translated version is unclear, reference should be made to the English version. Feedback e-mail If you have any comments, questions or ideas regarding this book or its contents, please contact us at: comments@asml.com post ASML Publications Comments PO box 324 5500 AH Veldhoven The Netherlands fax +31 40 268 3883 Please include: - The issue date - The ordering code number - The page number, chapter or part number - Your comment - A description of any errors - A proposal of any improvements. Thank you for your support. l a i t n e d i f n o C L M S A
TABLE OF CONTENTS PART I Chapter 1 Chapter 2 Chapter 3 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii RETICLES FOR 4X REDUCTION Definitions of terms and concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The definition of a location on a reticle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Reticle Layout and Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 The definition of chromium border . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Name conventions for TIS marks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 The birefringence of the substrate Phase Shift Mask (PSM) reticles Generic Information on Reticle Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Reticle substrate Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 13 Reticle compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Contamination and Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15 15 15 Reticle Data files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 17 17 Data files on Wafer Alignment Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Bar code Reticle prealignment mark Reticle alignment mark Reticle Database Format information Typical usage A S M L C o n f i d e n t i a l The chromium borders for TIS_RBA marks TIS_RBA-mark dimensions Required chromium border between image field and TIS mark TIS marks placement on production reticles Reticles Patterns (4x reduction) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Reticle Prealignment mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Reticle alignment mark for PAS 5500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 TIS marks for Reticle Blue Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 26 27 28 28 TIS marks for Reticle Shape Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 29 30 31 31 How to deal with third-party reticle patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Image Border . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 38 Bar code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 39 41 Human Readable code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Release pin (R-pin) area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 The layout of TIS_RSC marks Chromium borders for vertical TIS_RSC marks Chromium border between image field and vertical TIS_RSC marks Vertical TIS_RSC marks placement on production reticles The 24-character bar code option The 2D-Barcode option Minimum window size (PAS 5500 and TWINSCAN)
ii Table of Contents Pellicle Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 48 49 General requirements for pellicles Pellicle location lines Chapter 4 PART II Chapter 5 Chapter 6 Chapter 7 l a i t n e d i f n o C L M S A PAS 5500/3x0 reticle pattern location Reticle and pellicle dimensions for PAS 5500/3x0 PAS 5500 reticle pattern location Reticle and pellicle dimensions for PAS 5500 Step & Scan Reticle Layout (4x reduction). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 PAS 5500/3x0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 52 54 PAS 5500 Step & Scan family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 57 58 TWINSCAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 61 62 TWINSCAN Reticle Shape Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 65 RBA and TTL Compatible reticle for Step & Scan systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 68 70 PAS 5500 Step & Scan models, and TWINSCAN reticle pattern location Reticle and pellicle dimensions for RBA and TTL compatible reticles TWINSCAN reticle pattern location Reticle and pellicle dimensions for TWINSCAN Chromium-border and pellicle-frame specifications RETICLES FOR 5X REDUCTION Definition of terms and concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Reticle layout and orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Generic Information on Reticle Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Reticle substrate specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Contamination and Defects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 78 78 79 Reticle Data files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Bar Code Reticle prealignment mark Reticle alignment mark The 24-character bar code option Reticle Patterns (5x reduction) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Reticle prealignment mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Reticle alignment mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Bar Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 87 Pellicle position lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Human readable code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Image border . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 91 General requirements for Pellicles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Minimum window Chapter 8 Reticle Layout (5x reduction). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 PAS 5500/22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 PAS 5500/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 PAS 5500/80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 PAS 5500/90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 PAS 5500/1xx series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 PAS 5500/2xx series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
PREFACE Note Please note that with the introduction of this manual the reticle design specifications of previous releases of the Reticle Design Manual are not valid anymore. The PAS 5500 wafer steppers The PAS 5500 Step & Scan models The TWINSCAN models. This manual gives a description of the layout requirements for reticles used in the 6-inch reticle versions of: • • • Also described in this manual are: • • • • The areas which can be used for identification of the reticle. The pellicle specifications for the various reticles. The defect specifications for the various reticle patterns. The release pin areas. A S M L C o n f i d e n t i a l Note Any deviation from the positions or dimensions described may cause damage to, or malfunctioning of the system. A Calma GDS2 description, in STREAM format, of all the reticle layers of different systems, the TIS mark set and typical alignment marks is available on ASML CustomerNet. For additional help with reticle patterns, please contact your local ASML sales office.
iv Preface IMPROVEMENTS l a i t n e d i f n o C L M S A With reference to the previously released Reticle Design Manual (50163 issue 2.0) this manual contains the following improvements and changes: • The section that describes the Bar Code (see “Bar code” on page 39) is improved. An error in the example of Figure 3.12. was corrected. (please note that the – actual bar codes did not change, only the example “A”) The text in the Bar Code section and Figure 3.14 did not match. Therefore it was not clear how to position the bar code on the reticle. The text is now in line with Figure 3.14 and Figure 3.13 is added for additional clarification. – With reference to the previously released Reticle Design Manual (50163 issue 1.1) this manual contains the following improvements and changes: • • • • • • • Section on vertical TIS_RSC mark use is updated. The 2D Barcode option is incorporated into the manual. The manual is updated for the support of XT:1700i and XT:1900i. A specification for image rotation on 5x reticles is added. Some drawings/illustrations are added/improved for more clarity. Some parts of the text are improved for more clarity. In chapter 8 some tables were misplaced. This is corrected. 50163 18 Jun 2007
I RETICLES FOR 4X REDUCTION A DESCRIPTION OF THE LAYOUT OF 6 INCH RETICLES USED IN: • • • THE PAS 5500/3X0 WAFER STEPPER THE PAS 5500 STEP & SCAN MODELS THE TWINSCAN MODELS. A S M L C o n f i d e n t i a l
l a i t n e d i f n o C L M S A
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