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ML5238手册.pdf

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 GENERAL DESCRIPTION
 FEATURES
 BLOCK DIAGRAM
 PIN CONFIGURATION (TOP VIEW)
 PIN DESCRIPTION
 ABSOLUTE MAXIMUM RATINGS
 RECOMMENDED OPERATING CONDITIONS
 ELECTRICAL CHARACTERISTICS
 DC CHARACTERISTICS
 SUPPLY CURRENT CHARACTERISTICS
 DETECTING VOLTAGE CHARACTERISTICS (TA=25°C)
 DETECTING VOLTAGE CHARACTERISTICS (TA= -10 ~ 60°C)
 VOLTAGE AND CURRENT MONITORING CHARACTERISTICS (TA=25°C)
 VOLTAGE AND CURRENT MONITORING CHARACTERISTICS (TA=-10 ~60°C)
 LOAD DISCONNECTION, CHARGER CONNECTION AND DISCONNECTION DETECTING VOLTAGE CHARACTERISTIC (TA=25°C)
 LOAD DISCONNECTION, CHARGER CONNECTION AND DISCONNECTION DETECTING VOLTAGE CHARACTERISTIC (TA=-10 ~60°C)
 AC CHARACTERISTICS
 FUNCTIONAL DESCRIPTION
 MCU INTERFACE
 CONTROL REGISTER
1. NOOP REGISTER (ADRS = 00H)
2. VMON REGISTER (ADRS = 01H)
3. IMON REGISTER (ADRS = 02H)
4. FET REGISTER (ADRS = 03H)
5. PSENSE REGISTER (ADRS = 04H)
6. RSENSE REGISTER (ADRS = 05H)
7. POWER REGISTER (ADRS = 06H)
8. STATUS REGISTER (ADRS = 07H)
9. CBALH REGISTER (ADRS = 08H)
10. CBALL REGISTER (ADRS = 09H)
11. SETSC REGISTER (ADRS = 0AH)
 CONNECTING POWER SUPPLY (VDDP, VDD, VDD_SW)
 POWER-ON / POWER-OFF SEQUENCE
 CELL CONNECTING
 EXAMPLE OF APPLICATION CIRCUIT
 PARTS LIST
 PACKAGE DIMENSIONS
 REVISION HISTORY
ML5238 16 series Li-ion secondary battery protection, Analog Front End IC FEDL5238-05 Issue date: Jan. 22, 2014  GENERAL DESCRIPTION The ML5238 is analog front end IC for 16 series Lithium Ion secondary battery pack protection system. The ML5238 provides the function of cell voltage monitoring, charge/discharge current monitoring function, and it can detect over-charge/over-discharge of each battery cell charge/discharge over-current. The ML5238 has short current detecting function which can turn off the external charge/discharge MOS-FET without external MCU.  FEATURES • 16 cell highly accurate voltage monitoring function: output cell voltage by half from VMON pin • built-in cell balancing switches for each cell • charge/discharge current monitoring function : Select voltage gain of ISP-ISM and output from IMON pin. Voltage gain selection: x10 / x50 ISP-ISM voltage = 0.1V/0.2V/0.3V/0.4V (typ), the detecting delay time is set by external capacitor • short current detecting function: detecting threshold voltage is selectable, • external charge/discharge FET control: NMOS-FET driver built-in • MCU interface: SPI serial interface (mode 0) • 3.3V regulator for external MCU built-in: output current is 10mA (max) • Reference voltage regulator for external ADC: 3.3V(typ), 3.28V(min),3.34V(max) @Ta=-10°C to +60°C • Small power consumption : 50µA (typ), 100µA (max) : 25µA (typ), 50µA (max) : 0.1µA (typ), 1µA (max) : +7V to +80V : -40°C to +85°C : 44 pin plastic QFP (QFP44-P-910-0.80-2K) Normal state Power save state Power down state • power supply voltage • operating temperature • package Note: The ML5238 is forbidden to be used for automotive or any equipment, device or system which requires an extremely high level of reliability and quality, such as a medical instrument, transportation equipment, aerospace machinery, nuclear-reactor controller, fuel-controller or other safety device. If whether product is intended to be used for any such special purpose is difficult to be decided, please contact a ROHM sales representative before purchasing. Confidential 1/30
VREF VREG Voltage Regulator VDD VDDP s e h c t i VDD SW w S e c n a l a B l l e C & n o i t c e l e S V16 V15 V14 V13 V12 V11 V10 V9 V8 V7 V6 V5 V4 V3 V2 V1 V0  BLOCK DIAGRAM  PIN CONFIGURATION (TOP VIEW) VDD VDD_SW V16 V15 V14 V13 V12 V11 V10 V9 V8 1 2 3 4 5 6 7 8 9 10 11 l l e C GND N P U P P D D V T S E T / I Cell Voltage Monitor Reference Generator Short Detector CDLY FEDL5238-05 ML5238 /CS SCK SDI SDO /RES /INTO /PUPIN TEST PSENSE RSENSE C_FET D_FET IMON MCU I/F Control Logic Charger Load Detector FET Driver Current Monitor VMON ISM ISP G E R V S E R / O T N I / K C S I D S O D S D N G S C / 4 4 3 4 2 4 1 4 0 4 9 3 8 3 7 3 6 3 5 3 4 3 33 32 31 30 29 28 27 26 25 24 23 VREF VMON IMON CDLY NC PSENSE RSENSE NC C_FET NC D_FET 2/30 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 0 2 1 2 2 2 M S I P S I 7 V 6 V 5 V 4 V 3 V 2 V 1 V 0 V D N G Confidential
 PIN DESCRIPTION Pin name Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 VDD VDD_SW V16 V15 V14 V13 V12 V11 V10 V9 V8 V7 V6 V5 V4 V3 V2 V1 V0 20, 34 21 22 23 GND ISM ISP D_FET FEDL5238-05 ML5238 I/O − − I I I I I I I I I I I I I I I I I − I I O Description Power supply input pin. Connect CR filters for noise rejection. Power supply input pin for battery selection switches and cell balancing switched. Connect this pin to VDD via resistor. Battery cell 16 high voltage input pin If number of connected cell is 5 to 16, connect this pin to VDD_SW pin. Battery cell 16 low voltage input and Battery cell 15 high voltage input pin Battery cell 15 low voltage input and Battery cell 14 high voltage input pin Battery cell 14 low voltage input and Battery cell 13 high voltage input pin Battery cell 13 low voltage input and Battery cell 12 high voltage input pin Battery cell 12 low voltage input and Battery cell 11 high voltage input pin Battery cell 11 low voltage input and Battery cell 10 high voltage input pin Battery cell 10 low voltage input and Battery cell 9 high voltage input pin For the 5 cell series connected battery pack application, connect this pin to GND Battery cell 9 low voltage input and Battery cell 8 high voltage input pin For the 5 to 6 cell series connected battery pack application, connect this pin to GND Battery cell 8 low voltage input and Battery cell 7 high voltage input pin For the 5 to 7 cell series connected battery pack application, connect this pin to GND Battery cell 7 low voltage input and Battery cell 6 high voltage input pin For the 5 to 8 cell series connected battery pack application, connect this pin to GND Battery cell 6 low voltage input and Battery cell 5 high voltage input pin For the 5 to 9 cell series connected battery pack application, connect this pin to GND Battery cell 5 low voltage input and Battery cell 4 high voltage input pin For the 5 to 10 cell series connected battery pack application, connect this pin to GND Battery cell 4 low voltage input and Battery cell 3 high voltage input pin For the 5 to 11 cell series connected battery pack application, connect this pin to GND Battery cell 3 low voltage input and Battery cell 2 high voltage input pin For the 5 to 12 cell series connected battery pack application, connect this pin to GND Battery cell 2 low voltage input and Battery cell 1 high voltage input pin For the 5 to 13 cell series connected battery pack application, connect this pin to GND Battery cell 1 low voltage input pin For the 5 to 14 cell series connected battery pack application, connect this pin to GND Ground pin. Current sensing resistor connecting pin. Connect this pin to the low voltage terminal of the lowest level battery cell. Current sensing resistor connecting pin. The voltage of this pin should be higher than the ISM pin in discharging state. Discharging NMOS-FET control signal pin. Connect this pin to the gate pin of the external NMOS FET. Output voltage is 14V (typ) for setting ON, output voltage is 0V for setting OFF. Confidential 3/30
FEDL5238-05 ML5238 Pin No. Pin name I/O Description 25 27 28 30 31 32 33 35 36 37 38 39 40 41 42 43 44 24, 26, 29 NC C_FET RSENSE PSENSE CDLY IMON VMON VREF SDO SDI SCK /CS /INTO O I I IO O O O O I I I O /RES IO VREG TEST /PUPIN VDDP O I I − − Charging NMOS-FET control signal output pin. Connect this pin to the gate pin of the external NMOS FET. Output voltage is 14V (typ) for setting ON, output is Hi-Z for setting OFF. Input pin for detecting the load disconnection. Connect this pin to the negative side of the load. Input pin for detecting the charger disconnection. Connect this pin to the negative side of the charger. If charger is connected to the same node as the load, connect this pin to the RSENSE pin. Short current detection delay time setting pin. Connect a capacitor between GND and this pin. Current monitor output pin. The voltage amplified the voltage between ISP-ISM by 10 or 50 is outputted. When current is not flowing, 1V (typ) is outputted. Cell voltage monitor output pin. The voltage amplified a cell voltage by 0.5 is outputted. Reference voltage output (3.3V) for external ADC. Connect a 4.7µF capacitor between this pin and the GND pin. Serial interface data output pin. If /CS input is “H”, output of this pin is Hi-Z state. Serial interface data input pin. Serial interface clock input pin. Capture the SDI input at the rising edge of the SCK clock. Output the data from the SDO pin at the falling edge of the SCK. Serial interface chip select pin. The serial interface is active if the input is “L”. Interrupt signal output to external MCU. This pin is a NMOS open drain output pin and output is “L” level if interrupted. Reset signal input and a reset signal output to external MCU. Since this pin is a NMOS open drain output pin, connect a 0.1µF capacitor between this pin and GND pin and pull-up resisitor. When recovered power-down state, ”L” level reset pulse will be outputted and both ML5238 and external MCU will be initialized. Built-in 3.3V regulator output pin. Connect a 4.7µF capacitor between this pin and GND pin. It can be used as a power supply to the external MCU. And it is also used as a power supply to the MCU interface circuit in this IC. Test input pin. Fix to GND level. Power-up trigger input pin. If input is “L” level, the state of the ML5238 changes from power-down state to Initial state. A 100kΩ pull-up resistor is built-in between this pin and the VDD pin. Power supply input pin for internal regulator. Connect CR filters for noise rejection. No connection pin. Open this pin. Confidential 4/30
 ABSOLUTE MAXIMUM RATINGS FEDL5238-05 ML5238 (GND=0 V, Ta=25°C) Parametor Power supply voltage Input voltage Output voltage Output short current Cell balancing curren Allowable power Dissipation Junction temperature Package thermal resistance Storage tempetrature Symbol Condition Rating Unit VDD VDD, VDDP , VDD_SW -0.3 to +86.5 VIN1 VIN2 VIN3 VIN4 VOUT1 VOUT2 VOUT3 IOS ICB PD TjMAX θja TSTG V16 ~ V0, Voltage difference between Vn+1 – Vn pin (note) RSENSE, PSENSE /PUPIN /CS, SCK, SDI, ISM, ISP D_FET C_FET /RES, /INTO VDD=50V, VREG, SDO, C_FET, D_FET /INTO, /RES, Per a cell balancing switch Ta = 25°C − JEDEC 2 layer board -0.3 to +6.5 VDD - 86.5 to VDD+0.3 -0.3 to VDD + 0.3 -0.3 to VREG + 0.3 -0.3 to VDD + 0.3 VDD - 86.5 to VDD + 0.3 -0.3 to + 6.5 20 200 1.2 125 83 − -55 to +150 V V V V V V V V mA mA W °C °C /W °C Note : When the battery connecting and disconnecting , absolute maximum rating is exceeded across the LSI and it may damage input pins of Vn+1 pin and Vn. It is suggested a good enough evaluation. Parameter Power supply voltage Opereating temperature Symbol VDD Ta Condition VDD, VDDP, VDD_SW VREG no-loaded Range 7 to 80 -40 to +85 Confidential (GND= 0 V) unit V °C 5/30 Package loss tolerant decreases as the atmosphere temperature (Ta) increase. If VREG pin output load current is large, make the power loss smaller than the value shown in this figure. 1.4 1 . ] W i i 1.2 0.8 0.6 [ d P n o i t a p s s d Package allowable dissipation  RECOMMENDED OPERATING CONDITIONS 100 Atmosphere temperature Ta [°C] 0 -50 r e w o P e b a w o l l l 150 0.4 0.2 0 50 A
Parameter Symbol Condition Min. Typ. VDD=7 to 80V,GND=0 V,Ta=-40 to +85°C,VREG output no-loaded  ELECTRICAL CHARACTERISTICS • DC CHARACTERISTICS Digital ”H” input voltage (note1) Digital ”L” input voltage (note1) /PUPIN-pin ”H” input voltage /PUPIN-pin ”L” input voltage Digital ”H” input current(note1) Digital ”L” input current (note1) /PUPIN-pin ”H” input current /PUPIN-pin ”L” input current Digital ”H” output voltage (note2) Digital ”L” output voltage (note3) Digital output Leak current (note3) Cell monitoring pin Input current (note 4) Cell monitoring pin Input leak current (note4) FET “H” output voltage (note5) FET “L” output voltage (note6) C_FET output leak current VREG output voltage VREF output voltage Cell balancing switch ON resistance VIH VIL VIHP VILP IIH IIL IIHP IILP VOH VOL IOLK IINVC IILVC VOHF VOLF ILVC VREG VREG1 VREG2 VREG3 VREG4 VREF1 VREF2 RBL − − − − VIH = VREG VIL = GND VIH = VDD 0.8×VREG 0 0.8×VDD 0 − -2 − VDD= 64V, VIL = GND -128 IOH= -100µA VREG - 0.2 IOL= 1mA VOH=3V VOL=0V If measuring battery cell voltage If not measuring battery cell voltage IOH=-10µA VDD=18V to 72V IOL = 100µA VCFET=0V to VDD Output No-loaded 10V
• FEDL5238-05 ML5238 SUPPLY CURRENT CHARACTERISTICS VDD=7 to 64V,GND=0 V,Ta=-40 to +85°C,VREG, VREF output no noaded Parameter Symbol Normal operating Current Power save Current Power down Current IDD1 IDD2 IDDS Condition No-loaded No-loaded No-loaded Min. − − − Typ. 50 25 0.1 Max. 100 50 1.0 Unit µA µA µA (note) These power supply current is defined as the total current of VDD-pin and the VDDP-pin. (note) The load current is added to these power supply current, using the load with VREG connector. • DETECTING VOLTAGE CHARACTERISTICS (TA=25°C) Parameter Short current detecting voltage Short current detecting delay time VREG low detecting voltage VREG recovery detecting voltage VDD=48V,GND=0 V,Ta=25°C,VREG output no-loaded Symbol VSHRT0 VSHRT1 VSHRT2 VSHRT3 tSHRT VRD VRR Condition SC1,SC0 bit = (0,0) SC1,SC0 bit = (0,1) SC1,SC0 bit = (1,0) SC1,SC0 bit = (1,1) CDLY = 1nF − − Min. 0.05 0.1 0.2 0.3 50 2.3 2.5 Typ. 0.1 0.2 0.3 0.4 100 2.45 2.75 Max. 0.15 0.3 0.4 0.5 200 2.6 2.9 Unit V V V V µs V V (note) Short detecting delay time tSC [µs]=CDLY[nF] x 100. • DETECTING VOLTAGE CHARACTERISTICS (TA= -10 ~ 60°C) VDD=48V,GND=0 V,Ta=-10~+60°C,VREG output no-loaded Symbol VSHRT0 VSHRT1 VSHRT2 VSHRT3 tSHRT VRD VRR Condition SC1,SC0 bit = (0,0) SC1,SC0 bit = (0,1) SC1,SC0 bit = (1,0) SC1,SC0 bit = (1,1) CDLY = 1nF − − Min. 0.04 0.09 0.19 0.29 40 2.20 2.40 Typ. 0.1 0.2 0.3 0.4 100 2.45 2.75 Max. 0.16 0.31 0.41 0.51 220 2.70 3.00 Unit V V V V µs V V Parameter Short current detecting voltage Short current detecting delay time VREG low detecting voltage VREG recovery detecting voltage (note) Short detecting delay time tSC [µs]=CDLY[nF] x 100. Confidential 7/30
• VOLTAGE AND CURRENT MONITORING CHARACTERISTICS (TA=25°C) FEDL5238-05 ML5238 VDD=48V,GND=0V,Ta=25°C,VREG output no-loaded Parameter VMON output voltage IMON output voltage IMON output voltage gain Symbol VVMC1 VVMC2 VIMON0 VIMON1 GIM0 GIM1 Condition Cell voltage = 3.6V Output no-loaded Cell voltage = 1V Output no-loaded ISP-ISM voltage difference = 0V GIM bit = ”0” ISP-ISM voltage difference = 0V GIM bit = ”1” GIM bit = ”0” GIM bit = ”1” Min. 1.79 0.48 0.9 0.5 Typ. 1.8 0.50 1.0 1.0 Max. 1.81 0.52 1.1 1.5 9 45 10 50 11 55 Unit V V V V V/V V/V • VOLTAGE AND CURRENT MONITORING CHARACTERISTICS (TA=-10 ~60°C) VDD=48V,GND=0V,Ta=-10~+60°C,VREG output no-loaded Parameter VMON output voltage IMON output voltage IMON output voltage gain Symbol VVMC1 VVMC2 VIMON0 VIMON1 GIM0 GIM1 Condition Cell voltage = 3.6V Output no-loaded Cell voltage = 1V Output no-loaded ISP-ISM voltage difference = 0V GIM bit = ”0” ISP-ISM voltage difference = 0V GIM bit = ”1” GIM bit = ”0” GIM bit = ”1” Min. 1.78 0.47 0.85 0.4 8.5 44 Typ. 1.8 0.50 1.0 1.0 10.0 50 Max. 1.82 0.53 1.15 1.6 11.5 56 Unit V V V V V/V V/V Confidential 8/30
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