HASS使用手册.pdf

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安全

介绍

操作

子程序

切削补偿

宏指令

G代码

固定循环

M代码

设置

保养

立式加工中心操作手册 2005 年 1 月哈斯自动数控机械（上海）有限公司地址：上海外高桥保税区富特东二路 500 号 26 号楼 A 部位邮编：200131 服务热线：800-820-0440 传真：86-21-50462232 www.HaasCNC.com 96-0237 rev K

Warranty Certificate Covering Haas Automation, Inc., CNC Equipment Effective January 1, 2003 LIMITED WARRANTY COVERAGE All new HAAS VF Series Machining Centers are warranted exclusively by the Haas Automation’s ("Manufacturer") limited warranty as follows: Each Haas CNC machine ("Machine") and its components ("Components") (except those listed below under limits and exclusions) is warranted against defects in material and workmanship for a period of one (1) year from the date of purchase, which is the date that a machine is installed at the end user. The foregoing is a limited warranty and it is the only warranty by manufacturer. Manufacturer disclaims all other warranties, express or implied, including but not limited to all warranties of merchantability and fitness for a particular purpose. REPAIR OR REPLACEMENT ONLY: MANUFACTURER'S LIABILITY UNDER THIS AGREEMENT SHALL BE LIMITED TO REPAIRING OR REPLACING, AT THE DISCRETION OF MANUFACTURER, PARTS, OR COMPONENTS. An additional one-year warranty extension may be purchased from your authorized Haas distributor. LIMITS and EXCLUSIONS of WARRANTY Except as provided above, buyer agrees that all warranties express or implied, as to any matter whatsoever, including but not limited to warranties of merchantability and fitness for a particular purpose are excluded. Components subject to wear during normal use and over time such as paint, window finish and condition, light bulbs, seals, chip removal system, etc., are excluded from this warranty. Factory-specified maintenance procedures must be adhered to and recorded in order to maintain this warranty. This warranty is void if the machine is subjected to mishandling, misuse, neglect, accident, improper installation, improper maintenance, or improper operation or application, or if the machine was improperly repaired or serviced by the customer or by an unauthorized service technician. Warranty service or repair service is available from the authorized Haas distributor. Without limiting the generality of any of the exclusions or limitations described in other paragraphs, manufacturer's warranty does not include any warranty that the machine or components will meet buyer's production specifications or other requirements or that operation of the machine and components will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of the Machine and Components by Buyer, and manufacturer shall not incur any liability or Seller to Buyer for any failure in design, production, operation, performance or otherwise of the Machine or Components other than repair or replacement of same as set forth in the Limited Warranty above. Manufacturer is not responsible for any damage to parts, machines, business premises or other property of Buyer,or for any other incidental or consequential damages that may be caused by a malfunction of the Machine or Components. LIMITATION OF LIABILITY AND DAMAGES: MANUFACTURER IS NOT LIABLE TO BUYER, SELLER OR ANY CUSTOMER OF BUYER FOR LOSS OF PROFITS, LOST DATA, LOST PRODUCTS, LOSS OF REVENUE, LOSS OF USE, COST OF DOWN TIME, BUSINESS GOOD WILL, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE, WHETHER IN AN ACTION IN CONTRACT OR TORT, ARISING OUT OF OR RELATED TO THE MACHINE OR COMPONENTS, OTHER PRODUCTS OR SERVICES PROVIDED BY MANUFACTURER OR SELLER, OR THE FAILURE OF PARTS OR PRODUCTS MADE BY USING THE MACHINE OR COMPONENTS, EVEN IF MANUFACTURER OR SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. MANUFACTURER'S LIABILITY FOR DAMAGES FOR ANY CAUSE WHATSOEVER SHALL BE LIMITED TO REPAIR OR REPLACEMENT, AT THE DISCRETION OF MANUFACTURER, OF THE DEFECTIVE PARTS, COMPONENTS OR MACHINE. Buyer has accepted this restriction on its right to recover incidental or consequential damages as part of its bargain with Seller. Buyer realizes and acknowledges that the price of the equipment would be higher if Seller or Manufacturer were required to be responsible for incidental or consequential damages, or punitive damages. This Warranty Certificate supersedes any and all other agreements, either oral or in this writing, between the parties hereto with respect to the warranties, limitations of liability and/or damages regarding the Machine or Components, and contains all of the covenants and agreements between the parties with respect to such warranties, liability limitations and/or damages. Each party to this Warranty Certificate acknowledges that no representations, inducements, promises, or agreements, orally or otherwise, have been made by any party, or anyone acting on behalf of any party, which are not embodied herein regarding such warranties, liability limitations and/or damages, and that no other agreement, statement, or promise not contained in this Warranty Certificate shall be valid or binding regarding such warranties, liability limitations and damages. TRANSFERABILITY This warranty is transferrable from the original end-user to another party if the machine is sold via private sale before the end of the warranty period. 哈斯自动数控机械（上海）有限公司地址：上海外高桥保税区富特东二路500号26号楼A部位邮编：200131 电话：86-21-50462202/2206 传真：86-21-50462232 96-0237 rev K January 2005 内容目录 I

Warranty Registration Certificate LIMITED WARRANTY COVERAGE All new HAAS VF Series Machining Centers are warranted exclusively by the Haas Automation’s ("Manufacturer") limited warranty as follows: Each Haas CNC machine ("Machine") and its components ("Components") (except those listed below under limits and exclusions) is warranted against defects in material and workmanship for a period of one (1) year from the date of purchase, which is the date that a machine is installed at the end user. The foregoing is a limited warranty and it is the only warranty by manufacturer. Manufacturer disclaims all other warranties, express or implied, including but not limited to all warranties of merchantability and fitness for a particular purpose. REPAIR OR REPLACEMENT ONLY: MANUFACTURER'S LIABILITY UNDER THIS AGREEMENT SHALL BE LIMITED TO REPAIRING OR REPLACING, AT THE DISCRETION OF MANUFACTURER, PARTS, OR COMPONENTS. An additional one-year warranty extension may be purchased from your authorized Haas distributor. LIMITS and EXCLUSIONS of WARRANTY Except as provided above, buyer agrees that all warranties express or implied, as to any matter whatsoever, including but not limited to warranties of merchantability and fitness for a particular purpose are excluded. Components subject to wear during normal use and over time such as paint, window finish and condition, light bulbs, seals, chip removal system, etc., are excluded from this warranty. Factory-specified maintenance procedures must be adhered to and recorded in order to maintain this warranty. This warranty is void if the machine is subjected to mishandling, misuse, neglect, accident, improper installation, improper maintenance, or improper operation or application, or if the machine was improperly repaired or serviced by the customer or by an unauthorized service technician. Warranty service or repair service is available from the authorized Haas distributor. Without limiting the generality of any of the exclusions or limitations described in other paragraphs, manufacturer's warranty does not include any warranty that the machine or components will meet buyer's production specifications or other requirements or that operation of the machine and components will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of the Machine and Components by Buyer, and manufacturer shall not incur any liability or Seller to Buyer for any failure in design, production, operation, performance or otherwise of the Machine or Components other than repair or replacement of same as set forth in the Limited Warranty above. Manufacturer is not responsible for any damage to parts, machines, business premises or other property of Buyer,or for any other incidental or consequential damages that may be caused by a malfunction of the Machine or Components. LIMITATION OF LIABILITY AND DAMAGES: MANUFACTURER IS NOT LIABLE TO BUYER, SELLER OR ANY CUSTOMER OF BUYER FOR LOSS OF PROFITS, LOST DATA, LOST PRODUCTS, LOSS OF REVENUE, LOSS OF USE, COST OF DOWN TIME, BUSINESS GOOD WILL, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE, WHETHER IN AN ACTION IN CONTRACT OR TORT, ARISING OUT OF OR RELATED TO THE MACHINE OR COMPONENTS, OTHER PRODUCTS OR SERVICES PROVIDED BY MANUFACTURER OR SELLER, OR THE FAILURE OF PARTS OR PRODUCTS MADE BY USING THE MACHINE OR COMPONENTS, EVEN IF MANUFACTURER OR SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. MANUFACTURER'S LIABILITY FOR DAMAGES FOR ANY CAUSE WHATSOEVER SHALL BE LIMITED TO REPAIR OR REPLACEMENT, AT THE DISCRETION OF MANUFACTURER, OF THE DEFECTIVE PARTS, COMPONENTS OR MACHINE. 96-0237 rev K January 2005 内容目录 II

Buyer has accepted this restriction on its right to recover incidental or consequential damages as part of its bargain with Seller. Buyer realizes and acknowledges that the price of the equipment would be higher if Seller or Manufacturer were required to be responsible for incidental or consequential damages, or punitive damages. This Warranty Certificate supersedes any and all other agreements, either oral or in this writing, between the parties hereto with respect to the warranties, limitations of liability and/or damages regarding the Machine or Components, and contains all of the covenants and agreements between the parties with respect to such warranties, liability limitations and/or damages. Each party to this Warranty Certificate acknowledges that no representations, inducements, promises, or agreements, orally or otherwise, have been made by any party, or anyone acting on behalf of any party, which are not embodied herein regarding such warranties, liability limitations and/or damages, and that no other agreement, statement, or promise not contained in this Warranty Certificate shall be valid or binding regarding such warranties, liability limitations and damages. TRANSFERABILITY This warranty is transferrable from the original end-user to another party if the machine is sold via private sale before the end of the warranty period. Should you have a problem with your machine, please consult your operator's manual first. If this does not resolve the problem, call your authorized Haas distributor. As a final solution, call Haas directly at the number indicated below. 哈斯自动数控机械（上海）有限公司地址：上海外高桥保税区富特东二路 500 号 26 号楼 A 部位邮编：200131 电话：86-21-50462202/2206 传真：86-21-50462232 In order to record the end-user of this machine for updates and for product safety notices, we must have the machine registration returned immediately. Please fill out completely and mail to the above address to ATTENTION (VF-1, VF-6, etc. — whichever is applicable) REGISTRATIONS. Please include a copy of your invoice to validate your warranty date and to cover any additional options you may have purchased. Company Name: _____________________________ Contact Name: _________________________________ Address: ___________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ Dealer: ________________________________________ Date Installed: _______________________________ Model No. :_____________________________________ Serial Number: ______________________________ Telephone: ( ___ ) _______________________________ FAX: ( _____ ) _______________________________ IMPORTANT NOTICE!!! PLEASE READ IMMEDIATELY!!! This machine is equipped with an electronically-recorded serial number that cannot be altered. This is done to protect you in case of theft and to track machines when sold to other owners. After approximately 800 hours of use, the machine will automatically shut down if it has not been electronically unlocked by the Haas Factory Outlet. To unlock the machine, we must have the above registration with the serial number. You will receive a number from the Haas Factory Outlet that you will write in over the serial number on the setting page (#26). If, for any reason, the serial number of the machine is erased in memory, the machine will revert back to a 200 hour limit for your protection. 96-0237 rev K January 2005 内容目录 III

Customer Satisfaction Procedure Dear Haas customer, Your complete satisfaction and goodwill are of the utmost importance to both Haas Automation, Inc., and the Haas distributor where you purchased your equipment. Normally, any concerns you may have about the sales transaction or the operation of your equipment will be rapidly resolved by your distributor. However, if your concerns are not resolved to your complete satisfaction, and you have discussed your concerns with a member of the dealership’s management, the General Manager or the dealership’s owner directly, please do the following: Contact Haas Automation’s Customer Service Center by calling 800-331-6746 and ask for the Customer Service Department. So that we may resolve your concerns as quickly as possible, please have the following information available when you call: • Your name, company name, address and phone number • The machine model and serial number • The dealership name, and the name of your latest contact at the dealership • The nature of your concern If you wish to write Haas Automation, please use this address: 哈斯自动数控机械（上海）有限公司地址：上海外高桥保税区富特东二路 500 号 26 号楼 A 部位邮编：200131 服务热线：800-820-0440 传真：86-21-50462232 电子邮件：Haa-CR@Haascnc.com Once you contact the Haas Automation Customer Service Center, we will make every effort to work directly with you and your distributor to quickly resolve your concerns. At Haas Automation, we know that a good Customer-Distributor-Manufacturer relationship will help ensure continued success for all concerned. If you have any concern or questions in regards to the Haas Programming and Operations manual, please contact us via our E-mail, Haa-pubs@haascnc.com. We look forward to any suggestions you may have. Customer Feedback 96-0237 rev K January 2005 内容目录 IV

内容目录安全.................................................................................................................................................................. 1 介绍………....................................................................................................................................................... 9 悬挂式键盘介绍…………………................................................................................................ 11 功能键…........................................................................................................................................ 12 进给键............................................................................................................................................ 12 过载键…........................................................................................................................................ 13 显示键............................................................................................................................................ 14 光标键…........................................................................................................................................ 15 字母键............................................................................................................................................ 15 模式键............................................................................................................................................ 16 数字键…........................................................................................................................................ 17 位置显示….................................................................................................................................... 18 偏置显示........................................................................................................................................ 18 当前指令显示……….................................................................................................................... 19 报警/信息显示……....................................................................................................................... 20 设置/图形显示功能………........................................................................................................... 20 日期和时间.................................................................................................................................... 21 帮助/计算器功能…....................................................................................................................... 21 运行-停止-移动-继续.................................................................................................................... 24 冷却水平保护................................................................................................................................ 25 200小时试用……………….......................................................................................................... 25 高强度照明（可选）……............................................................................................................. 25 高速加工（可选）…………............................................................................................................ 25 操作……......................................................................................................................................................... 27 机床通电........................................................................................................................................ 27 编程介绍........................................................................................................................................ 27 刀具................................................................................................................................................ 33 换刀................................................................................................................................................ 35 托盘交换器（EC系列和铣钻中心）............................................................................................ 48 技巧与窍门.................................................................................................................................... 55 子程序............................................................................................................................................................. 58 当地子程序.................................................................................................................................... 58 程序固定循环举例........................................................................................................................ 59 带有多个虎钳的子程序................................................................................................................ 59 高级编辑......................................................................................................................................................... 60 编程菜单........................................................................................................................................ 60 编辑菜单........................................................................................................................................ 61 查找菜单........................................................................................................................................ 61 修改菜单........................................................................................................................................ 61 I/O菜单........................................................................................................................................... 62 F1键：帮助菜单.............................................................................................................................. 62 高级编辑器特征............................................................................................................................ 63 96-0237 rev K January 2005 内容目录 V

快速代码......................................................................................................................................................... 64 可视快速代码................................................................................................................................ 69 切削补偿......................................................................................................................................................... 70 进入和离开切削补偿.................................................................................................................... 71 切削补偿中的进给调节................................................................................................................ 71 宏指令............................................................................................................................................................. 73 介绍................................................................................................................................................ 73 操作注意........................................................................................................................................ 74 详细介绍系统变量........................................................................................................................ 79 变量应用........................................................................................................................................ 82 地址替换........................................................................................................................................ 83 G65宏子程序调用......................................................................................................................... 90 与外部设备通信-DPRNT[ ].......................................................................................................... 92 HAAS计算机数字控制器上没有提供的FANUC型宏特性........................................................ 93 4轴与5轴编程................................................................................................................................................. 94 创建5轴程序.................................................................................................................................. 94 安装可选择第四轴........................................................................................................................ 96 安装可选择第五轴........................................................................................................................ 97 辅助轴............................................................................................................................................ 97 使轴失效........................................................................................................................................ 97 G代码（预备功能）..................................................................................................................................... 99 M代码(各种功能).........................................................................................................................................155 设置................................................................................................................................................................163 保养................................................................................................................................................................179 在这个手册中包含的信息需要经常更新。从 HAAS 网站上可以下载. Pdf 格式的其它帮助信息和最新的数据。进入 www.HaasCNC.com 中，在“Customer Services”下拉菜单中点击“Manual Update”。在 Haas 参考手册中提供其它的技术信息。参考手册中包含有参数规定和警告，机床安装规格，机床加工说明和电子配件。 Haas 参考手册在网上免费提供，以. Pdf 格式下载（进入 www.HaasCNC.com 中，在“Customer Services” 下拉菜单中点击“Manual Update”）。本手册以及它的内容为 2005 版权保护，不经哈斯自动数控机械有限公司允许，不得转载。 96-0237 rev K January 2005 内容目录 VI

HAAS 安全守则注意安全！在工作中不要发生这种情况所有的铣削设备如旋转件、皮带、滑轮、高压电、好家伙机噪音、压缩空气等均有危险存在，所以在使用 CNC 设和备及其组件时，为避免人身伤害及机械损坏，必须严格遵守相应的安全守则。的技术人员才可以对机床进行操作。重要——只有受过操作手册和机床安全使用培训安全内容机床正确操作和使用指南…............................ 4 机床改造............................................................ 4 警告.................................................................... 4 自动化设备........................................................ 4 机床防护............................................................ 4 旋转部件............................................................ 4 排屑器................................................................ 5 危险电压............................................................ 5 进给设定........................................................................................................................................................... 5 聚热区............................................................................................................................................................... 5 机床警告........................................................................................................................................................... 5 合理的衣着....................................................................................................................................................... 5 刀具................................................................................................................................................................... 6 眼睛保护........................................................................................................................................................... 6 电气设备........................................................................................................................................................... 6 溢出物............................................................................................................................................................... 6 工作夹具........................................................................................................................................................... 6 保持间隙........................................................................................................................................................... 6 警告、小心和注意的说明................................................................................................................................. 7 安全窗............................................................................................................................................................... 7 96-0237 rev K January 2005 安全 1

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