技研拧紧轴相关资料.pdf

发布时间：2022-05-29 发布人：admin 分类：说明书资料大小：4.74M 资料格式：pdf 举报版权申诉

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控制器部分

型号： GSS-D2

1. 主菜单

1-1. 屏幕组织结构

1-2. 自动通讯检查

1-3. 自动通讯检查功能

2. 设置读取

2-1.软盘/硬盘 2-1. 软盘/硬盘

2-2. 使用“控制器”键

3. 设置写入

3-1. 使用“软盘/硬盘”键

3-2. 使用“控制器”键

4. 设置

4-1. 取样设置

4-2. 额定设置

4-3. 旋转扭矩设置

4-4. 预紧固扭矩设置

4-5. 反转扭矩设置

4-6. 终紧固扭矩设置

4-7. 从扭矩波形更改设置

4-8. 从速度波形更改设置

4-9. 轴排列设置

4-10. 程序设置

4-10-1. “操作选择”屏幕

4-11. 日历和基本单元设置

4-12. 紧固数据输出设置

4-13. 选项设置

4-14. 在设置屏幕上设置读取和写入

4-14-1. 读取额定/旋转/预紧固/反转/终紧固/轴排列/程序设置

4-14-2. 写入额定/旋转/预紧固/反转/终紧固/轴排列/程序设置

4-14-3. 读取单元/紧固数据输出/选项设置

4-14-4. 写入单元/紧固数据输出设置

4-14-5. 写入选项设置

5. 自动测量

5-1. 使用“联机”键

5-2. 使用“紧固波形”键

5-3. 使用“紧固记录”按钮

5-4. 使用“报警历史”按钮

6. 质量控制

6-1. 零放大，TQ1 结果

6-2. 扭矩传感器零点调整

6-3. 自检

7. 打印

8. I/O 监视器

8-1. 使用“监视器”按钮

8-2. 使用“假输入”按钮

8-3. 使用“假输出”按钮

术语

用前须知：注意 ■说明 (1) 请仔细阅读本说明书，以确保您正确使用本产品。 (2) 未经 Giken Industrial Co., Ltd 许可，不得使用或复制本说明书的任何部分或全部。 (3) 本说明书未列出的处理过程和操作属不可操作项，请勿尝试此类操作。因执行本说明书未列出的处理过程或操作引起的任何故障均不属于担保范围。 (4) 本说明书内容可能因产品改进而有所改动，恕不另行通知。 (5) 特殊规格产品的用法可能与本说明书不符，对此请向我们咨询。 (6) 用于设置操作的个人计算机是选购件。如果需要，请与我们联系。注意 ■应急措施一旦本产品出现危险情况，请立即关掉主机或所连接设备的所有电源开关，或者从电源插座上拔下所有电源线。（“危险情况”是指由于过热、冒烟或着火而预计可能引起火灾或人身伤害之危险的情况。） GIKO 系统专用于 GIKEN 螺母紧固机系统 - 1 -

注意 ■首次打开电源时的注意事项 1．打开电源之前请检查电缆连接。 2．将终端电阻（220Ω）连接到控制器各轴与终轴通讯用的连接器（COM 接口）上。不过，如果仅使用一个轴，则不必安装终端电阻。 3．打开电源后，按“Fn. 12 No. 3”输入 GSSW 控制器的 SIO 卫星站地址设置。如果不输入此设置，就无法建立 SIO 通讯。在 PIO 的情况下不必设置。 4．请务必从面板部分按“Fn.01 No. 26”设置轴的设置，以使 GSSW 控制器的驱动器能识别轴号。（如果不设置轴号，就无法从设置用的个人计算机通讯。） *更换设备后必须设置轴号。 5．检查“Fn. 03 No. 1”中的测量值，以确认零点。 6．完成上述内容后，输入设置或进行其他操作。 GIKO 系统专用于 GIKEN 螺母紧固机系统 - 2 -

目录 1. 系统概述 ··························································································································································· 第 7 页 2. 规格 2-1 螺母紧固机规格和尺寸表 ················································································································· 第 8 页 2-1-1 螺母紧固机规格························································································································· 第 8 页 2-1-2 螺母紧固机尺寸表 ····················································································································· 第 9 页 2-1-3 扭矩传感器（直式）尺寸表······································································································ 第 10 页 2-1-4 扭矩传感器（位移式）尺寸表 ·································································································· 第 12 页 2-2 GSSW 控制器规格·································································································································· 第 13 页 2-3 基本规格············································································································································ 第 14 页 2-4 功能/特性·········································································································································· 第 15 页 2-5 尺寸 2-5-1 尺寸图：（带接口）标准规格　　　 GSS-11 (13)-N02 （连接器类型）··························································· 第 16 页 2-5-2 尺寸图：（带接口）标准规格　　　 GSS-14 (15)-N02 （连接器类型）··························································· 第 17 页 2-5-3 尺寸图：（带接口）标准规格　　　 GSS-17-N02 （连接器类型）···························································· 第 18 页 2-5-4 尺寸图标准规格　　　 GSS-11 (13)-N02 （接口类型）······························································· 第 19 页 2-5-5 尺寸图标准规格　　　 GSS-14 (15)-N02 （连接器类型）··························································· 第 20 页 2-5-6 尺寸图：标准规格　　　 GSS-17-N02 （连接器类型） ···································································· 第 21 页 2-5-7 尺寸图：标准规格　　　 GSS-11 (13)-N04 （连接器类型）··························································· 第 22 页 2-5-8 尺寸图：标准规格　　　 GSS-11 (13)-N04 （连接器类型） ··················································· 第 23 页 2-5-9 尺寸图：标准规格 GSS-01（03）-N02 ······················································································ 第 24 页 2-5-10 尺寸图：标准规格 GSS-04（05）-N02 ················································································· 第 25 页 2-5-11 尺寸图：标准规格 GSS-07-N02························································································ 第 26 页 2-5-12 尺寸图：标准规格 GSS-11（13）-N02 ············································································· 第 27 页 GIKO 系统专用于 GIKEN 螺母紧固机系统 - 3 -

2-5-13 尺寸图：标准规格 GSS-14（15）-N02 ············································································· 第 28 页 2-5-14 尺寸图：标准规格 GSS-17-N02 ··························································································· 第 29 页 2-5-15 尺寸图：标准规格 GSS-T1（T3）-N02 第 30 页 2-5-16 尺寸图：标准规格 GSS-T4（T5,T7）-N02··············································································· 第 31 页 2-5-17 尺寸图：标准规格 GSSW-11(03)-N02··················································································· 第 32 页 2-5-18 尺寸图：标准规格 GSSW-T1(T3)-N02 ·················································································· 第 33 页 2-5-19 尺寸图：标规准格 GSSW-11（03）-N02 第 34 页 2-5-20 尺寸图：标准规格 GSSW-T1(T3)-N02 ···················································································· 第 35 页 2-5-21 尺寸图：（显示器） ·············································································································· 第 36 页 3. 布线连接 3-1 参考布线················································································································································ 第 37 页 3-1-1 GSSW 控制器系统参考布线··········································································································· 第 37 页 3-1-2 GSSW 接线盒指定布线··················································································································· 第 38 页 3-2 使用连接器、接线板和背板连接器······································································································ 第 39 页 3-3 外部连接················································································································································ 第 41 页 3-3-1 外部连接图（控制器与螺母紧固机之间）·················································································· 第 41 页 3-3-2 外部连接图（接口与要连接的设备之间）·················································································· 第 42 页 3-3-3 外部连接图（控制器与螺母紧固机之间，双型） ······································································ 第 43 页 3-3-4 外部连接图（接口与要连接的设备之间，双型） ······································································ 第 45 页 3-4 连接器形状（针数） ···························································································································· 第 47 页 4. 信号 4-1 输入/输出信号······································································································································ 第 48 页 4-2 输入/输出信号 (PIO) 4-2-1 输入信号 (PIO) ····························································································································· 第 49 页 4-2-2 输出信号 (PIO) ····························································································································· 第 50 页 4-3 I/F 单元的功能······································································································································ 第 52 页 4-4 输入/输出信号 (SIO) 4-4-1 输入信号 (SIO) ····························································································································· 第 52 页 4-4-2 输出信号 (SIO) ····························································································································· 第 52 页 GIKO 系统专用于 GIKEN 螺母紧固机系统 - 4 -

4-5 多轴操作功能········································································································································ 第 53 页 5. 操作定时图 5-1 电源开和步进操作································································································································· 第 54 页 5-2 程序操作 - 2 步操作 1 ······················································································································· 第 56 页 5-3 程序操作 - 2 步操作 2 ······················································································································· 第 58 页 5-4 程序操作 - 2 步操作 3 ······················································································································· 第 60 页 5-5 程序操作 -1 步操作 1 ························································································································· 第 62 页 5-6 程序操作 -1 步操作 2 ························································································································· 第 64 页 5-7 程序操作 - 2 步操作 4 ······················································································································· 第 66 页 5-8 程序操作 -1 步操作 3 ························································································································· 第 68 页 5-9 程序操作的中断（重置） ····················································································································· 第 70 页 5-10 程序操作过程中的操作就绪关闭和程序开始关闭 ······························································· 第 72 页 5-11 程序操作过程中的报警发生和报警重置 ···························································································· 第 74 页 5-12 紧固角取样操作······························································································································ 第 76 页 6. 设置 6-1 显示/设置功能 6-1-1 显示部分布局 ································································································································ 第 78 页 6-1-2 显示部分的操作 ···························································································································· 第 79 页 6-2 程序 6-2-1 紧固程序········································································································································ 第 83 页 6-2-2 程序配置········································································································································ 第 85 页 7. 设置功能列表 7-1 Fn.** 显示设置功能列表····················································································································· 第 87 页 7-2 驱动器参数设置 ···································································································································· 第 88 页 7-3 旋转与步进设置····································································································································· 第 89 页 7-4 预紧固设置············································································································································ 第 90 页 7-5 反转设置················································································································································ 第 91 页 7-6 终紧固设置············································································································································ 第 92 页 7-7 额定设置················································································································································ 第 98 页 7-8 输入监视器············································································································································ 第 99 页 7-9 输出监视器············································································································································ 第 100 页 7-10 操作结果监视器 ·································································································································· 第 100 页 7-11 打印机操作·········································································································································· 第 101 页 7-12 调试用 RAM 监视器 ···························································································································· 第 101 页 7-13 日历设置·············································································································································· 第 101 页 7-14 I/F 单元设置········································································································································ 第 102 页 7-15 单元设置·············································································································································· 第 102 页 7-16 ID 控制器连接设置 ···························································································································· 第 102 页 8. 辅助功能 GIKO 系统专用于 GIKEN 螺母紧固机系统 - 5 -

8-1 操作子服务功能 ································································································································· 第 103 页 8-2 驱动器特性············································································································································ 第 103 页 9. 监视器输出 ······················································································································································· 第 104 页 10. 代码表 10-1 NG 代码表············································································································································ 第 105 页 10-2 报警代码表·········································································································································· 第 106 页 11. 显示布局 ·························································································································································· 第 108 页 12. 维护与检查 12-1 注意事项 12-1-1 维护与检查注意事项 ···················································································································· 第 118 页 12-1-2 检查项目 ······································································································································· 第 118 页 12-1-3 使用寿命 ······································································································································· 第 118 页 12-1-4 电容器 ··········································································································································· 第 119 页 12-1-5 继电器··········································································································································· 第 119 页 12-1-6 冷却风扇······································································································································· 第 119 页 12-1-7 电池··············································································································································· 第 119 页 12-1-8 E2PROM ········································································································································ 第 119 页 12-1-9 电机轴承···································································································································· 第 119 页 12-1-10 油封 ············································································································································· 第 119 页 12-2 保证 ····················································································································································· 第 119 页 12-3 紧固操作术语······································································································································ 第 119 页补充说明··································································································································································· 第 122 页螺母紧固机设置操作列表········································································································································ 第 125 页 GIKO 系统专用于 GIKEN 螺母紧固机系统 - 6 -

1 系统概述新型扭矩控制系统“GSSW”是一种扭矩控制式螺母紧固机系统，可以使用各种紧固方法，适于多种类型的紧固对象。本系统指定名称为 GSSW（Giken 单系统 W），可分为控制器部分、交流螺母紧固机部分和 IF 单元部分（接口）。控制器部分紧固精度： 3σ±2% 集 GSS 系列传统 GFC 控制器、电源和驱动放大器三者于一体的小型化设计。在该系列中，GSSW 用一个控制器控制两个轴。由紧固程序设置转数和扭矩控制，便于实现多种紧固方式。位置控制和扭矩控制合二为一的高速、高精度紧固控制。自我诊断功能，可在前端 LED 显示器上显示程序号、操作状态和报警信息。提供两种紧固程序设置方法：从设置用个人计算机输入的方法，以及从控制器前面板输入的方法。由于安装了自动设置和输入功能，即使初学者也可以轻松地设置和输入。交流螺母紧固机部分交流螺母紧固机的扭矩传感器在 ANC 系列中已有经得住时间考验的结果，现在其可靠性又有所提高。可以在从低转速到高转速的范围内随意设置转数。扭矩范围大，从低扭矩到高扭矩，具有多种范围类型。 IF 单元部分 IF 单元是与顺序器、显示器、设置用个人计算机和打印机等外部设备通讯的通讯设备。通过将用于设置的个人计算机与 IF 单元连接，GSSW 可以检测设置数据和紧固结果等有关紧固控制的信息。通过连接到打印机，无须将设置结果和紧固结果等数据输入个人计算机即可检测信息。通讯设置适用于 PIO 和 SIO 两种规范。一套控制器始终要有一个 IF 单元。 GIKO 系统专用于 GIKEN 螺母紧固机系统 - 7 -

最大转数 (rpm) 490 430 310 400 420 290 235 253 176 131 120 电源电流 (A rms) 2.5 3.2 3.2 3.2 4.5 6.3 6.3 6.3 10 10 10 电机型号重量（大约）Kg 1.6 2.5 2.8 3.9 4.8 5.5 10.9 15.9 20.8 20.8 40.8 传感器型号 AZM-350 AZM-350 AZM-500 AZM-850 AZM-1500 AZM-2500 AZM-5000 AZM-8000 AZM-15000 2. 规格 2-1 螺母紧固机规格和尺寸表 2-1-1 螺母紧固机规格最大紧固扭矩 (N/m) 24 40 55 83 150 230 310 490 715 989 15000 螺母紧固机型号 ANZM-250 ANZM-350 ANZM-500 ANZM-850 ANZM-1600 ANZM-2000 ANZM-3000 ANZM-5000 ANZM-7000 ANZM-9000 ANZM--15000 GIKO 系统专用于 GIKEN 螺母紧固机系统 - 8 -

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