Delta Elec. Inc.
Vivitek
rev.00
PROJECTOR
D5500 Serial
SERVICE MANUAL (Rev.00)
Company Confidential VIVITEK_______________________ Delta____________
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2008/07/28
Delta Elec. Inc.
Vivitek
rev.00
DLP DIGITAL PROJECTOR Rev.00
Model Name: D5500 Serial
Description
Revision
00
Preliminary
Date
07/28/2008
Company Confidential VIVITEK_______________________ Delta____________
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2008/07/28
Delta Elec. Inc.
Vivitek
rev.00
CONTENTS
1. COMPLIANCE OF SAFE REPAIR .........................................................………………………………..…….……5
1-1. Caution during disassembling and assembling ..................……………………………………..…….……5
1-2. Lamp .......... ..............................................................……………………………………………….……….….5
1-3. Lens ............................................................…………………………………………………….…………….….5
2. SPECIFICATIONS .........................................................…………………………………………………………..…6
2-1. Optical Specifications ……………………………………………………………………………………..………6
2-2. Electrical Specifications ……………………………………………………………………………..……………7
2-3. Mechanical Specifications …………………………………………………………………………………...….8
2-4.Environmental considerations…………………………………………………………….………….……...….8
2-5. Views of projector parts……………………………………………………………………………………………9
2-6. Top features…………………………………………………………………………………………………….…..11
2-7. Terminal panel features.………………………………………………………………………………….………14
2-8. Remote control parts…………………………………………………………………………………………..…16
2-9. Inserting the remote control batteries……………………………………………………………………..….18
2-10. Block Diagram ……………………………………………………………..……………………………..…..…19
2-11. Explanation of the block diagrams …………………………………………...………..……………………20
2-12. Wire Location ……………………………………………………………..….……………………………...…..22
3. TROUBLE SHOOTING ……………………………………………………………………………….……………..…23
3-1. Operation check ………………………………………………………..…………………………………………23
3-2. Main Board check ……………………………………………………………………………………………..….24
3-3. LED State Indications ………………………………………………………….………………………………...26
4. DISASSEMBLY AND ASSEMBLY ………………………………………….…………………………………..…….27
5. ADJUSTMENT………………………………………………………………………………………………………..….57
5-1. Step of Into Service mode………………………………………….…………………………..………………..57
5-2. Calibrate VGA (1024 x 768 @ 60Hz)………….....................................................................……………....58
5-3. Calibrate YUV…………………………………………………………………………………….…………..…….59
5-4. Calibrate Video……………………………………………………………………………………………………..60
5-5. Color Wheel Index Adjustment……………………………………………………………….………….……..63
5-6. Focus Adjustment…………………………………………………………………………………………………65
6. SECURITY NOTICE………………………………………………………………………………………………..…...72
6-1. Preventing the Unauthorized Use of the Projector……………………………..………………………..….72
6-2. Unlocking the Projector…………………………………………………………………………………..……...74
6-3. Security function notice………………………………………………………………………………………….74
7. Circuit Protections ………………………………………………………………………………………………….....75
Company Confidential VIVITEK_______________________ Delta____________
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Delta Elec. Inc.
Vivitek
rev.00
7-1. Fuse ………………………………………………………………………………………………………………..75
7-2 Thermostat ………………………………………………………………………………………………………...76
7-3 Bimetal ……………………………………………………………………………………………………………..77
7-4 Lamp Interlock Switch …………………………………………………………………………………………..78
8. Maintenance …………………………………………………………………………………………………………...79
8-1 Cleaning the projector …………………………………………………………………………………………..79
8-2 Replacing Consumable Parts ………………………………………………………………………………….83
9. Factory Preset Display Modes ……………………………………………………………………………………..87
10. Spare part list ………….…………….…..……………………………………………………….……………….…91
11. Required adjustments when the parts replaced ………………………………..……….….…………………96
Company Confidential VIVITEK_______________________ Delta____________
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2008/07/28
Delta Elec. Inc.
Vivitek
rev.00
1. COMPLIANCE OF SAFE REPAIR
Be sure to read this Service Manual before providing services. In the projector, full consideration is taken
to ensure the safety for a fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described
in this Service Manual so that the safety is kept when providing services. Moreover, be sure to observe the notice described
in the Instruction Manual. Pay attention to the following during service inspection.
1-1. Cautions during disassembling and assembling
1.This equipment contains parts under high voltage. When making repairs, etc. Be sure to pull out the power
plug beforehand to insure safety.
2. Parts may be very hot immediately after use. Make sure the equipment has cooled off sufficiently before
carrying out repairs.
3. Make sure that parts and screws and wiring, etc. are returned to their original positions. Tube, tape and
other insulation materials have been used for safety reasons. The internal wiring has been designed to
avoid direct contact with hot parts or parts under high voltage when using clamps or other tools.
4. The parts used in this device have special safety features such as flame-resistance and anti-voltage
properties. When replacing parts, always use parts supplied from the factory.
5. After finishing operations make sure that all parts and wires have been returned to their original position
and that there has been no deterioration of the area around the location that was worked on.
6. Be sure to use an earth band (wrist band) during repair and inspection.
During current conduction, the lamp is in the high-temperature state. In this case, pay careful attention
because a high voltage is used. When replacing a lamp, replace it after confirming that the lamp has gotten
cold sufficiently.
1-2. Lamp
1-3. Lens
Do not look through a lens during projection. This damages your eyes.
Company Confidential VIVITEK_______________________ Delta____________
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Delta Elec. Inc.
Vivitek
rev.00
2. SPECIFICATIONS
This section provides technical information about the projector's performance.
2-1. Optical Specifications
Item
Description
Projection system
Single DLP® chip, 5 segment color wheel
Resolution
Lamp
Image size (diagonal)
Lens options
Lens shift
1024 x 768 pixels* (up to UXGA @ 60 Hz, up to SXGA+ @ 60 Hz on DVI-D)
260 W AC (230 W in Eco mode), Dual lamp system
50" - 200" / 1.27m - 5.08m (GC805G)
40" - 500" / 1.02m – 12.7m (GB942G, GB940G, GB949G, GB957G)
GC805G: Power focus, throw ratio 0.77:1, F2.0, f=11.4 mm
GB942G: Power zoom and focus, throw ratio 1.33-1.79:1, F1.8-2.3, f=19.3-25.8 mm
GB940G: Power zoom and focus, throw ratio 1.78-2.35:1, F1.7-1.9, f=26-34 mm
GB949G: Power zoom and focus, throw ratio 2.22-4.43:1, F2.1-2.9, f=32-63 mm
GB957G: Power zoom and focus, throw ratio 4.43-8.3:1, F2.2-3.1, f=63.5-117.4 mm
Vertical + 0.5V, Horizontal +/- 0.1H (GB942G, GB940G, GB949G, GC805G)
*Effective pixels are more than 99.99%
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Delta Elec. Inc.
2-2. Electrical Specifications
Vivitek
rev.00
Item
Description
1 Analog RGB (Mini D-Sub 15P), 1 Analog RGB R/Cr, G/Y, B/Cb, H, V
(BNC x 5), 1 Digital RGB (DVI-D 24P), 1 Component Y, Cb/Pb, Cr/Pr
(RCA x 3), 1 Component (Mini D-Sub 15P) shared with COMPUTER 1
IN, 1 S-Video (Mini DIN 4P), 1 Video, 3 Stereo Mini Audio, 2
(L/R) RCA Audio.
1 RGB (Mini D-Sub 15P), 1 Stereo Mini Audio, 1 Screen Trigger
1 PC Control Port (D-Sub 9P)
1 B Type (for Service)
RJ-45
NTSC, NTSC4.43, PAL, PAL-60/N/M/B/G/H/I), SECAM, HDTV: 1080i, 720p, SDTV:
576p, 576i, 480p, 480i
Horizontal: 15 kHz, 31 to 90 kHz (RGB: 31 kHz or over) Vertical: 50 Hz to 85 Hz
RGB: 100 MHz (-3dB)
16.7 million colors simultaneously, Full color
NTSC / NTSC4.43 / PAL / PAL-M / PAL-N / PAL60: 540 TV lines
SECAM: 300 TV lines
RGB: 1024 dots (H) x 768 dots (V)
RS232, IR, LAN
Separate Sync / Composite Sync / Sync on G
3W x 2
100 - 240V AC, 50/60Hz
7.7A
655W in Dual Lamp Normal mode / 580W in Dual Lamp Eco mode
350W in Single Lamp Normal mode / 315W in Single Lamp Eco mode
< 30W in Standby mode Normal
< 5W in Standby mode Power saving
Inputs
Outputs
Control
USB Port
LAN Port
Video Compatibility
Scan Rate
Video Bandwidth
Color Reproduction
Horizontal Resolution
External Control
Sync Compatibility
Built-in Speakers
Power Requirement
Input Current
Power Consumption
Company Confidential VIVITEK_______________________ Delta____________
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2008/07/28
Vivitek
rev.00
Description
Delta Elec. Inc.
2-3. Mechanical Specifications
Item
Dimensions
Weight
2-4. Environmental Considerations
19.9" (W) x 7.6" (H) x 15.2" (D)
505 mm (W) x 192 mm (H) x 385 mm (D)
(not including protrusions)
45.1 lbs/20.5 kg
Item
Description
Operational Temperatures
41° to 104°F / 5° to 40°C, 10% to 90% humidity (non-condensing)
14° to 140°F (-10° to 60°C), 5% to 90% humidity (non-condensing)
Storage Temperatures
Optional Parts
The parts listed below are optionally available. When ordering those parts, specify the item name and
Model No. to the sales dealer
Standard Zoom Lens : GB940G
Long Zoom Lens
: GB949G
Ultra Long Zoom Lens
Short Zoom Lens
Fixed Short Zoom Lens
: GB942G
: GB957G
: GC805G
Company Confidential VIVITEK_______________________ Delta____________
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