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西门子SIMOTRAS-HD 6SG70定子调压调速装置用户手册.pdf

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    s SIMOTRAS HD 6SG70 Series Microprocessor-controlled 20kW to 500kW converters for speed control of slipring motors with stator phase-angle control and electronic phase reversal Operating Instructions Edition 04 Order No.: 6SG7000-0BA76
    General 01.04 These Operating Instructions are available in the following languages: Language German Order No.: 6SG7000-0BA00 Converter software version: As these Operating Instructions went to print, SIMOTRAS HD converters were being delivered from the factory with software version 2.1 installed. These Operating Instructions also apply to other software versions. Earlier software versions: Some parameters described in this document might not be stored in the software (i.e. the corresponding functionality is not available on the converter) or some parameters will have a restricted setting range. If this is the case, however, appropriate reference to this status will be made in the Parameter List. Later software versions: Additional parameters might be available on the SIMOTRAS HD (i.e. extra functions might be available which are not described in these Operating Instructions) or some parameters might have an extended setting range. In this case, leave the relevant parameters at their factory setting, or do not set any parameter values which are not described in these Instructions ! The software version of the SIMOTRAS HD can be read in parameters r060 and r065. The latest software version is available at the following Internet site: http://www4.ad.siemens.de/view/cs/en/8479576 From software version 1.5, the SIMOREG software also contains the SIMOTRAS HD software. The reproduction, transmission or use of this document or contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked that the contents of this publication agree with the hardware and software described herein. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times. © Siemens AG 1999 - 2004 All rights reserved SIMOTRAS HD ® is a registered trademark of Siemens
    01.04 0 1 2 2.1 2.2 3 3.1 3.2 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.4 3.5 3.6 4 Contents Safety information Type spectrum Converter order no. code Ordering information for options using codes Description Applications Design Mode of operation Converter design Speed control using stator phase-angle control Speed control by changing the rotor resistance levels Method of operation of electronic phase reversal with plug braking SIMOTRAS HD – control characteristics for lifting gear SIMOTRAS HD – control characteristics for travel gear Technical data Applicable standards Abbreviations Shipment, unpacking Installation Dimension drawings Mounting options Terminal expansion board CUD2 Optional supplementary boards Local bus adapter (LBA) for mounting optional supplementary boards 5 5.1 5.2 5.2.1 5.2.2 5.2.2.1 5.2.2.2 Mounting of optional supplementary boards 5.3 Pulse encoder with fitting accessory 6SG7000 – 2AC15 Connections Block diagrams with suggested connection Installation instructions for proper EMC installation of drives Fundamental principles of EMC 6 6.1 6.2 6.2.1 6.2.1.1 What is EMC 6.2.1.2 6.2.1.3 Noise radiation and noise immunity Limit values Contents Page 2-2 2-3 3-1 3-1 3-2 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-13 3-13 5-2 5-8 5-8 5-9 5-9 5-9 5-11 6-2 6-6 6-6 6-6 6-6 6-6 Siemens AG 6SG7000-0BA76 SIMOTRAS HD Operating Instructions 0-1
    Contents 01.04 6.2.1.4 6.2.1.5 6.2.1.6 6.2.2 6.2.2.1 6.2.2.2 6.2.2.3 6.2.2.4 6.3 6.3.1 6.3.2 6.4 6.5 6.6 6.7 6.7.1 6.7.2 6.7.3 7 7.1 7.2 7.2.1 7.2.2 7.3 7.3.1 7.3.2 7.4 7.5 7.6 7.6.1 7.6.2 7.6.3 7.6.4 7.6.5 7.6.5.1 7.6.5.2 7.6.6 7.6.6.1 0-2 Using SIMOTRAS HD in an industrial environment Non-grounded supply systems EMC planning Proper EMC installation of drives (installation instructions) General Rules for proper EMC installation Arrangement of components for converters List of recommended RI suppression filters Parallel connection of converters Circuit diagram showing parallel connection of SIMOTRAS converters Parameterization of SIMOTRAS converters for parallel connection Power connections Fuses Terminal arrangement Terminal assignments Overview of terminal connections on the electronics module C98043-A7001 (CUD1) Overview of terminal connections on the optional terminal expansion module C98043-A7006 (CUD2) Terminal description Start-up General safety information Operator control panels Simple operator control panel (PMU) User-friendly operator control panel (OP1S) Parameterization procedure Parameter types Parameterization on simple operator control panel Restore factory setting Notes to be read before switching on Start-up procedure Access authorization Adjustment of converter rated currents Adjustment to actual converter supply voltage Input of motor data Actual speed sensing data Operation with pulse encoder Operation with analog tacho Speed setpoint data Operation with analog setpoint Page 6-7 6-7 6-7 6-8 6-8 6-8 6-16 6-17 6-18 6-18 6-19 6-20 6-25 6-26 6-29 6-29 6-29 6-30 7-1 7-3 7-3 7-4 7-5 7-5 7-6 7-7 7-8 7-9 7-9 7-9 7-9 7-9 7-10 7-10 7-10 7-10 7-10 Siemens AG 6SG7000-0BA76 SIMOTRAS HD Operating Instructions
    01.04 7.6.6.2 7.6.7 7.6.8 7.6.9 7.6.10 7.6.11 7.6.12 7.6.13 7.6.14 7.6.15 7.6.16 Operation with 4 stage master switch Selection of basic technological functions Setting the current controller loop Checking direction of rotation of the motor Setting the speed control loop Setting the ramp times of the ramp-function generator Setting the brake control Setting the start pulse for the speed controller Setting of limit value for closed-loop/open-loop operation Setting the rotor contactor stepping Counter-torque operation and premature switching over from counter-torque stage to start-up stage Setting the ramp-down monitoring function Setting up setpoint/actual value monitoring Setting the setpoint reduction when pre-limit switches are activated Documentation of setting values SIMOTRAS HD troubleshooting table Data for existing drive SIMOTRAS HD – QUICK START INSTRUCTIONS Starting up optional supplementary boards Sequence of operations for starting up the T300 technology board Sequence of operations for starting up PROFIBUS boards (CBP2) Sequence of operations for starting up CAN bus boards (CBC) Contents Page 7-10 7-10 7-11 7-12 7-12 7-13 7-14 7-16 7-16 7-17 7-19 7-20 7-20 7-21 7-21 7-22 7-23 7-25 7-27 7-27 7-28 7-30 7-31 7-35 7-36 7-40 7-42 7-46 Procedure for starting up SIMOLINK boards (SLB) 7-50 Procedure for staring up expansion boards (EB1 and EB2) 7-51 Procedure for starting up the pulse encoder board (SBP) Structure of request/response telegrams 7-52 Transmission of double-word connectors for technology and communication modules 7-55 7.6.17 7.6.18 7.6.19 7.6.20 7.7 7.8 7.9 7.10 7.10.1 7.10.2 7.10.2.1 Mechanisms for processing parameters via the PROFIBUS 7.10.2.2 Diagnostic tools 7.10.3 7.10.3.1 Description of CBC with CAN Layer 2 7.10.3.2 Description of CBC with CANopen 7.10.3.3 Diagnostic tools 7.10.4 7.10.5 7.10.6 7.10.7 7.10.8 8 9 9.1 9.2 9.3 9.3.1 Function diagrams Function descriptions General explanations of terms and functionality Computation cycles, time delay Commands for switch on, shutdown and disabling of the firing pulses Switch-on/shutdown (ON/OFF1): terminal 37 - control word 1, bit 0 Siemens AG 6SG7000-0BA76 SIMOTRAS HD Operating Instructions 9-1 9-6 9-7 9-7 0-3
    Contents 01.04 Operating enable: terminal 38 - control word 1, bit 3 OFF2 (voltage disconnection): control word 1, bit 1 OFF3 (Fast stop): control word 1, bit 2 Commands for specifying setpoints Inching Crawl Fixed setpoint Ramp-function generator Definitions Operating principle of ramp-function generator Control signals for ramp-function generator Ramp-function generator settings 1, 2 and 3 Ramp-up integrator Ramp-function generator tracking Limitation after ramp-function generator Velocity signal dv/dt (K0191) Speed controller Switch on auxiliaries Switch over parameter sets Serial interfaces Serial interfaces with USS® protocol Serial interfaces with peer-to-peer protocol Thermal overload protection of motor (I2t monitoring of motor) Automatic restart Status description of some bits of status word ZSW1 Faults and alarms Fault messages General information about faults List of fault messages Alarm messages Parameter list List of connectors and binectors Connector list Binector list 9.3.2 9.3.3 9.3.4 9.4 9.4.1 9.4.2 9.4.3 9.5 9.5.1 9.5.2 9.5.3 9.5.4 9.5.5 9.5.6 9.5.7 9.5.8 9.6 9.7 9.8 9.9 9.9.1 9.9.2 9.10 9.11 9.12 10 10.1 10.1.1 10.1.2 10.2 11 12 12.1 12.2 0-4 Page 9-9 9-10 9-10 9-12 9-12 9-13 9-14 9-14 9-15 9-15 9-16 9-16 9-17 9-17 9-17 9-18 9-18 9-19 9-20 9-21 9-22 9-24 9-28 9-30 9-31 10-2 10-2 10-2 10-15 12-1 12-24 Siemens AG 6SG7000-0BA76 SIMOTRAS HD Operating Instructions
    01.04 13 13.1 13.2 13.2.1 13.2.2 13.2.3 13.2.4 14 14.1 14.1.1 14.2 15 15.1 15.2 15.3 15.4 15.5 16 17 17.1 17.2 17.3 17.4 17.5 17.6 17.7 18 18.1 Maintenance Procedure for updating software (upgrading to a new software version) Replacement of components Replacement of fan Replacement of PCBs Replacement of thyristor modules on D400 / 60 – 680 Mre converters Replacement of fuses and thyristor assemblies on D400 / 900 Mre converters Servicing / Spare parts Servicing Europe / World Spare parts DriveMonitor Scope of delivery Installing the software Connecting the SIMOTRAS HD to the PC Setting up an online link to the SIMOTRAS HD Further information Environmental compatibility Configuration example Task Selecting a motor Selecting an actual value sensor Selecting a rotor resistor Selecting a SIMOTRAS HD converter Selecting the contactors Selecting a master switch Appendix Compatibility with SIMOTRAS HE (6GA4625 series) Comments sheet Contents Page 13-2 13-3 13-3 13-7 13-8 13-9 14-1 14-1 14-2 15-1 15-1 15-1 15-2 15-2 17-2 17-2 17-2 17-3 17-6 17-6 17-6 18-1 18-5 Siemens AG 6SG7000-0BA76 SIMOTRAS HD Operating Instructions 0-5
    Contents 01.04 0-6 Siemens AG 6SG7000-0BA76 SIMOTRAS HD Operating Instructions
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