CAUTION
This manual does not include all the necessary items about repair and service, this manual is made
for the purpose of the use for the persons who have special techniques and certifications. In the
cases that non-specialized or uncertified technicians perform repair or service only using this manu-
al or without proper equipment or tool, that may cause severe injury to you or other people around
and also cause damage to your customer's vehicle.
In order to prevent dangerous operation and damages to your customer's vehicle, be sure to follow
the instruction shown below.
Must read this manual thoroughly. It is especially important to have good understanding all the
contents written in the PRECAUTION of "IN" section.
The service method written in this manual is very effective to perform repair and service. When
performing the operations following the procedures using this manual, be sure to use tools spe-
cified and recommended. If using non-specified or recommended tools and service method,
be sure to confirm safety of the technicians and any possibility of causing personal injury or
damage to the customer's vehicle before starting the operation.
If part replacement is necessary, must replace the part with the same part number or equivalent
part. Do not replace it with inferior quality.
It is important to note that this manual contains various "Cautions" and "Notices" that must be
carefully observed in order to reduce the risk of personal injury during service or repair, or the
possibility that improper service or repair may damage the vehicle or render it unsafe. It is also
important to understand that these "Cautions" and "Notices" are not exhaustive, because it is
important to warn of all the possible hazardous consequences that might result from failure to
follow these instructions.
FOREWORD
This supplement has been prepared to provide information
covering general service repairs for the chassis and body of
the TOYOTA LAND CRUISER (Hardtop, Canvas Top and Sta-
tion Wagon) which underwent changes in August, 1992.
Applicable models:
Hardtop & Canvas Top
Station Wagon
RJ70, 73, 77 series
LJ70, 72, 73, 77, 79 series
FZJ7O, 73, 75 series
PZJ70, 73, 75 series
HZJ7O, 73, 75 series
FZJ8O series
HZJ80 series
HDJ80 series
For the service specifications and repair procedures of the
above model other than those listed in this supplement, refer
to the following manuals.
©2004 TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be
reproduced or copied, in whole or in part,
without the written permission of Toyota
Motor Corporation.
First Printing: Sep. 17,1992 01-920917-00
26th Printing: Jan. 7,2004 26-040107-02-2
A )| i n f o r m a t j on in t h is m a n u a| is b a s ed on the latest product in-
formation at the time of publication. However, specifications
a nd procedures are subject to change without notice,
TOYOTA MOTOR CORPORATION
INTRODUCTION
CLUTCH
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
TRANSFER
PROPELLER SHAFT
SUSPENSION AND AXLE
BRAKE SYSTEM
BODY ELECTRICAL SYSTEM
AIR CONDITIONING SYSTEM
ELECTRICAL WIRING DIAGRAMS
INTRODUCTION
IN-1
IN-2
IN-5
IN-6
IN-9
HOW TO USE THIS MANUAL
IDENTIFICATION INFORMATION
GENERAL REPAIR INSTRUCTIONS
PRECAUTION
VEHICLE LIFT AND SUPPORT LOCATIONS •• IN-16
IN-16
IN-18
ABBREVIATIONS USED IN THIS MANUAL ••• IN-1 9
STANDARD BOLT TORQUE
Hardtop & Canvas Top
Station Wagon
SPECIFICATIONS
IN-20
IN-2
INTRODUCTION - HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
INDEX
IN002-09
An INDEX is provided on the first page of each section to guide you to the item to be repaired.
To assist you in finding your way through the manual, the Section Title and major heading are
given at the top of every page.
GENERAL DESCRIPTION
At the beginning of each section, a General Description is given that pertains to all repair
operations contained in that section.
Read these precautions before starting any repair task.
TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and
find the cause.
PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and
SSM (Special Service Materials) which should be prepared before beginning the operation and
explains the purpose of each one.
REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and
shows how the parts fit together.
Example:
Filler Cap
Float
Reservoir Tank
Grommet
Slotted
Spring Pin
Clevis Pin
Gasket
Clip
Clevis
Lock Nut
Snap Ring
Washer
Piston
Push Rod
Non-reusable part
Specified torque
INTRODUCTION - HOW TO USE THIS MANUAL
IN-3
The procedures are presented in a step —by —step format:
The illustration shows what to do and where to do it.
•
•
The task heading tells what to do.
The detailed text tells how to perform the task and gives other information such as
•
specifications and warnings.
Example:
This format provides the experienced technician with a FAST TRACK to the information needed.
The upper case task heading can be read at a glance when necessary, and the text below it
provides detailed information. Important specifications and warnings always stand out in bold
type.
REFERENCES
References have been kept to a minimum. However, when they are required you are given the
page to refer to.
SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to
leave the procedure to look up your specifications. They are also found at the end of each section,
for quick reference.
IN-4
INTRODUCTION - HOW TO USE THIS MANUAL
CAUTIONS, NOTICES, HINTS:
• CAUTIONS are presented in bold type, and indicate there is a possibility of injury to you or
•
•
other people.
NOTICES are also presented in bold type, and indicate the possibility of damage to the
components being repaired.
HINTS are separated from the text but do not appear in bold. They provide additional
information to help you perform the repair efficiently.
SI UNIT
The UNITS given in this manual are primarily expressed according to the SI UNIT(lnternational
System of Unit), and alternately expressed in the metric system and in the English System.
Example:
Torque: 30 Nm (310 kgf cm, 22 ftlbf)