cab打印机-1300说明书.pdf

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1 Introduction

1.1 Instructions

1.2 Intended Use

1.3 Safety Instructions

1.4 Safety Marking

1.5 Environment

2 Product Description

2.1 Function

2.2 Device Overview

3 Installation

3.1 Delivery Of The Applicator

3.2 Mounting Applicator

3.2.1 Attach Applicator At Printer

3.2.2 Connections

3.2.3 Mounting maintenance unit (Option)

4 Adjustments

4.1 Mechanical Adjustments

4.1.1 Adjustment - Pad Position

4.1.2 Adjustment the angle of the pad in the take over position

4.1.3 Adjust the level of the cylinder assembly

4.1.4 Adjustment - Air Tube

4.2 Pneumatic Adjustments

4.2.1 Set Valves

4.2.2 Slide Valve

4.2.3 Throttle Valves At The Valve Block

4.2.4 Throttle Valve At The Cylinder

5 Operation

5.1 Setting The Operating Mode And Delay Times

5.1.1 DIP-Switches

5.1.2 Potentiometer

5.1.3 Read Settings Of Potentiometers

5.1.4 Operating Mode

5.2 Pre-Dispense Key

5.3 Peel Position

5.4 Normal Operation

6 PLC Interface

6.1 Comments On The Signals

6.2 Circuit Diagrams Of Inputs And Outputs

6.3 Examples For Circuits To Creating An External Start Signal

7 Error Messages

7.1 Printer Error Messages

7.2 Applicator Error Messages

8 Function Of The LED's On The PCB

9 Declaration

9.1 EC Declaration of Incorporation

9.2 EC Declaration of Conformity

10 Index

Operator`s Manual Tamp Applicator 1300

2 Operator's Manual - Translation of the Original Version for the following products Description Type Part.-No. 5941000 5941001 5941100 5941131 Tamp Applicator Tamp Applicator Tamp Applicator Tamp Applicator 1300L-220H 1300L-300H 1300R-220H 1300R-300H 2 Edition: 03/2010 - Part.-No. 9008170 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab. Trademark Centronics® is a registered trademark of the Data Computer Corporation. Microsoft® is a registered trademark of the Microsoft Corporation. Windows 2000®, 2003®, XP® are registered trademarks of the Microsoft Corporation. TrueTypeTM is a registered trademark of Apple Computer, Inc. Editor Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG. Topicality Due to the constant further development of our products discrepancies between documentation and product can occur. Please check www.cab.de for the latest update. Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab. Germany cab Produkttechnik GmbH & Co KG Postfach 1904 D-76007 Karlsruhe Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe Telefon +49 721 6626-0 Telefax +49 721 6626-249 www.cab.de info@cab.de France cab technologies s.a.r.l. F-67350 Niedermodern Téléphone +33 388 722 501 www.cab.de info@cab-technologies.fr España cab España S.L. E-08304 Montaró (Barcelona) Teléfono +34 937 414 605 www.cab.de info@cabsl.com USA cab Technology Inc. Tyngsboro MA, 01879 Phone +1 978 649 0293 www.cabtechn.com info@cabtechn.com South Afrika cab Technology (Pty.) Ltd. 2125 Randburg Phone +27 11-886-3580 www.cab.de info@cabtechn.co.za Representatives in other countries on request. Asia cab Technology Co, Ltd. Junghe 23552, Taipei, Taiwan Phone +886 2 8227 3966 www.cabasia.net cabasia@cab.de cab (Shanghai) Trading Co.,Ltd 2299 11C60 Phone +86 21 6236-3161 cabasia@cab.de

Table of Contents 3 1 1.1 1.2 1.3 1.4 1.5 2 2.1 2.2 Introduction ............................................................................................................................................ 4 Instructions ............................................................................................................................................... 4 Intended Use ............................................................................................................................................ 4 Safety Instructions .................................................................................................................................... 4 Safety Marking ......................................................................................................................................... 5 Environment ............................................................................................................................................. 5 Product Description ............................................................................................................................... 6 Function ................................................................................................................................................... 6 Device Overview ...................................................................................................................................... 7 3 Installation .............................................................................................................................................. 8 3.1 Delivery Of The Applicator ....................................................................................................................... 8 3.2 Mounting Applicator .................................................................................................................................. 8 3.2.1 Attach Applicator At Printer ...................................................................................................................... 8 3.2.2 Connections ............................................................................................................................................. 9 3.2.3 Mounting maintenance unit (Option) ........................................................................................................ 9 4 Adjustments ......................................................................................................................................... 10 4.1 Mechanical Adjustments ........................................................................................................................ 10 4.1.1 Adjustment - Pad Position ..................................................................................................................... 10 4.1.2 Adjustment the angle of the pad in the take over position ......................................................................11 4.1.3 Adjust the level of the cylinder assembly ................................................................................................11 4.1.4 Adjustment - Air Tube ............................................................................................................................. 12 4.2 Pneumatic Adjustments .......................................................................................................................... 12 4.2.1 Set Valves .............................................................................................................................................. 12 4.2.2 Slide Valve ............................................................................................................................................. 12 4.2.3 Throttle Valves At The Valve Block ......................................................................................................... 13 4.2.4 Throttle Valve At The Cylinder ................................................................................................................ 13 Operation .............................................................................................................................................. 14 5 5.1 Setting The Operating Mode And Delay Times ...................................................................................... 14 5.1.1 DIP-Switches .......................................................................................................................................... 14 5.1.2 Potentiometer ......................................................................................................................................... 14 5.1.3 Read Settings Of Potentiometers ........................................................................................................... 15 5.1.4 Operating Mode ..................................................................................................................................... 15 Pre-Dispense Key .................................................................................................................................. 16 5.2 Peel Position .......................................................................................................................................... 17 5.3 5.4 Normal Operation ................................................................................................................................... 17 6 6.1 6.2 6.3 7 7.1 7.2 8 9 9.1 9.2 10 PLC Interface ........................................................................................................................................ 18 Comments On The Signals .................................................................................................................... 18 Circuit Diagrams Of Inputs And Outputs ................................................................................................ 20 Examples For Circuits To Creating An External Start Signal .................................................................. 21 Error Messages .................................................................................................................................... 23 Printer Error Messages ......................................................................................................................... 23 Applicator Error Messages ..................................................................................................................... 23 Function Of The LED's On The PCB ................................................................................................... 24 Declaration ............................................................................................................................................ 25 EC Declaration of Incorporation ............................................................................................................. 25 EC Declaration of Conformity ................................................................................................................. 26 Index ...................................................................................................................................................... 27

4 1 Introduction 4 1.1 Instructions Important information and instructions in this documentation are designated as follows: Danger! Draws your attention to an exceptionally grave, impending danger to your health or life. ! ! i    Warning! Indicates a hazardous situation that could lead to injuries or material damage. Attention! Draws attention to possible dangers, material damage or loss of quality. Notice! Gives you tips. They make a working sequence easier or draw attention to important working processes. Environment! Gives you tips on protecting the environment. Handling instruction Reference to section, position, illustration number or document. Option (accessories, peripheral equipment, special fittings).  Zeit Information in the display. 1.2 Intended Use • The device is manufactured in accordance with the current technological status and the recognized safety rules. However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible assets can arise during use. • The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with regard to safety and dangers as stated in the operating manual. • The device is developed to work in a system with a Hermes A printer • The device applicator is intended exclusively for labeling suitable materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/ supplier shall not be liable for damage resulting from unauthorized use; the user shall bear the risk alone. • Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s maintenance recommendations and specifications. i Notice! The complete documentation is currently in the Internet. 1.3 Safety Instructions • Only connect the device to other devices which have a protective low voltage. • Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting. • The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.). ! ! Warning! Make sure that the printer is disconnected from the power supply and the valve at the service unit as well as the shutoff valve at the applicator are closed, while installing the delivered components. Warning! In operation, moving parts are easily accessible. Therefore, keep long hair, loose clothes and jewelry distant. Before any manipulations in those areas, close the shutoff valve.

1 Introduction 5 ! Warning! Do not try to manipulate or repair parts they are not described in the manuals of the tamp applicator or the printer. 1.4 Safety Marking 1: Risk of injury by moved parts 1 Figure 1 Safety marking 1.5  Environment Obsolete devices contain valuable recyclable materials that should be sent for recycling.  Send to suitable collection points, separately from residual waste. The modular construction of the printer enables it to be easily disassembled into its component parts.  Send the parts for recycling. The electronic circuit board of the device is equipped with a lithium battery.

6 2 Product Description 2.1 Function 6 The tamp applicator 1300 is an additional module for the transfer printer Hermes A. It's developed for the automati- cally apply a label onto a product. To apply the label the applicator used a Tamp, which moved between a take-over position and a labeling position by two pneumatic cylinder. In the take over position the tamp get the label from printer. In the take-over position, the label is picked up from the printer by the vacuum plate of the pad. A sensor at the cylinder signals when the pad is in the take-over position. The label is removed from the carrier ribbon directly at the dispense edge of the printer. It is sucked on the pad by a vacuum via drill-holes at the bottom of the pad. For support, the label is also blown against the pad with an air current coming from a blow tube. The correct transfer of the label is controlled by a vacuum sensor. Next, the pad is moved down into the labelling position, which is confirmed by another sensor (labelling position sensor). Here, the label is stamped onto the product. While the pad is moving back into the starting position, the vacuum sensor controls whether the label has been removed from the pad. Specially adapted pads can be used for different label sizes. While the pad is moving back into the starting position, the vacuum sensor controls whether the label has been removed from the pad. Supporting air, vacuum and cylinder speed are adjustable. So it's possible to accommodate the system to different label sizes. For operation in a superior system the applicator's PLC (programmable logic control) interface with potential free inputs and outputs can be used.. Label transfer Label width in mm Label height in mm Cylinder stroke in mm Compressed air supply Product surface Product height variable fixed Product stationary moving rotating Cycle time Labeling per min. Table 1 Technical data Description of the tamp applicator Stamp 80 - 116 80 - 200 100 - 400 0,5 - 0,6 MPa (5 - 6 bar) flat ¢ - ¢ - - approx. 20 Type 1300(R) - yyy H Orientation Orientation : Decisive for direction of dispense Stroke length : Decisive for the stroke length of the main cylinder Length of the main cylinder in mm with Left or Right orientation Stroke length for transfer printer Hermes

2 Product Description 2.2 Device Overview View A 7 1 2 3 4 5 6 7 8 9 View B 10 Figure 2 Overview 1 Thumbscrew 2 Connector compressed air 3 Sensor "Takeover Position" 4 Main lift cylinder 5 Sensor 6 Lift cylinder for the tilting movement 7 Sensor "Labeling Position" 8 Tamp assembly 9 Blow tube 10 Connector applicator-printer

8 3 Installation 8 3.1 Delivery Of The Applicator  Check the applicator at transport damage and totality. Scope of delivery: • Applicator • Pad and blow tube (customized) • Hinges and screws • Maintenance unit (option) • Documentation i Notice! Please keep the original packaging in case the printer must be returned. 3.2 ! ! Mounting Applicator Attention! Mounting and installation the applicator only if the printer switched of. Warning! Risk of injury and damage in case of using the applicator not appropriate. Use the applicator only secure mounted at a Hermes A - printer. 3.2.1 Attach Applicator At Printer 1. Axle part of hinges (3) mount like Figure 3 . 2. Applicator hang with the female part (1) of hinges at the printer mounted hinges parts (3). 3. Connect SUB-D 15 male connector (5) to the female connector (6) of the printer. 4. Swing the applicator to the printer and tighten the thumbscrew (2). 1 2 3 4 1 5 6 Figure 3 Mounting and connecting

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