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Thermal Transfer Printer Operator’s Manual Edition 1/03

Gesellschaft fr Computer- und Automations- Bausteine mbH & Co KG cab-Produkttechnik GmbH & Co KG Postfach 19 04 Wilhelm-Schickard-Str. 14 Telefon +49 (0) 721 / 66 26-00 Telefax +49 (0) 721 / 66 26-249 http://www.cabgmbh.com e-mail : info@cabgmbh.com D-76007 Karlsruhe D-76131 Karlsruhe copyright by cab / 900 8239 / N04 / 1 Angaben zu Lieferumfang, Aussehen, Leistung, Maen und Gewicht entsprechen unseren Kenntnissen zum Zeitpunkt der Drucklegung. ˜nderungen sind vorbehalten. All specifications about delivery, design, performance and weight are given to the best of our current knowledge and are subject to change without prior notice. 2 cab Produkttechnik GmbH & Co KG

A2 Gemini Thermal Transfer Printer Thermal Transfer Printer Operator’s Manual Operator’s Manual All rights reserved, including those of the translations. No part of this manual nor any translation may be reproduced or transmitted in any form or by any means, for any purpose other than the purchaser’s personal use, without the express written permission of cab Produkttechnik GmbH & Co KG Karlsruhe. Edition 1/03 Printed in Germany cab Produkttechnik GmbH & Co KG 3

Table of Contents Table of Contents Trademarks ............................................................................................................................. 5 1. Product Description ........................................................................................................ 6 General Information ........................................................................................................... 6 Printers Types .................................................................................................................... 6 Compliances ...................................................................................................................... 7 Technical Specifications .................................................................................................... 8 Options ............................................................................................................................. 10 Print Media ....................................................................................................................... 11 Software ........................................................................................................................... 15 2. General Safety Instructions .......................................................................................... 16 3. Unpacking ....................................................................................................................... 16 Delivery Contents ............................................................................................................ 16 Removing the Securing Devices ..................................................................................... 17 4. Printer Component Location ........................................................................................ 18 5. Connecting the Printer .................................................................................................. 23 Connection to a Computer .............................................................................................. 23 Connection to Power Supply ........................................................................................... 24 6. Navigator Pad ................................................................................................................. 25 7. Media Loading ............................................................................................................... 26 General Information ......................................................................................................... 26 Preparation for Tear-Off Mode / Rewind Modes .............................................................. 27 Loading Labels ................................................................................................................ 28 Loading Labels from Roll ................................................................................................. 28 Adjustment of the Printhead Support .............................................................................. 33 Loading Fanfold Labels ................................................................................................... 34 Loading Transfer Ribbon ................................................................................................. 36 Adjustment of the Transfer Ribbon ................................................................................. 38 8. Installing and Using the Software ................................................................................ 39 Introduction ...................................................................................................................... 39 Installation Information .................................................................................................... 39 Updates ............................................................................................................................ 39 The Gemini Control Panel Application ............................................................................ 40 Test Print .......................................................................................................................... 41 Printer Setup .................................................................................................................... 42 Printing from Windows Applications ................................................................................ 46 4 cab Produkttechnik GmbH & Co KG

Table of Contents / Trademarks 9. Error Messages .............................................................................................................. 47 10. Maintenance / Cleaning ................................................................................................ 48 General Cleaning ............................................................................................................. 48 Cleaning the Print Roller .................................................................................................. 48 Cleaning the Printhead .................................................................................................... 49 Cleaning the Label Edge Sensor .................................................................................... 50 11. Replacing Assembly Units ............................................................................................ 51 Replacing the Printhead .................................................................................................. 51 Replacing the Print Roller and the Rewind Assist Roller ................................................ 54 12. Problem Solution ........................................................................................................... 56 Index EC-Conformity Declaration Trademarks Centronics ﬁ is a registered trademark owned by Centronics Data Computer Corporation. Microsoft ﬁ is a registered trademark owned by Microsoft Corporation. TrueType is a registered trademark owned by Apple Computer Inc. EASYLABELﬁ is a registered trademark owned by Tharo Systems, Inc. cab Produkttechnik GmbH & Co KG 5

1. Product Description 1. Product Description General Information The A2 Gemini is an innovative printer designed to work only in a Windows environment. Printer configuration and control is provided by the Gemini Control Panel Application running under Windows. The A2 Gemini driver allows printing from almost any Windows application, such as MS Word, Write, WordPad, Accessﬁ and Visual Basic, as well as Lotusﬁ Approachﬁ, Paradoxﬁ and dBASEﬁ among others. Bar code labels can be created with existing Windows applications using the special barcode fonts built into the driver, eliminating the need for special labeling software. A2 Gemini uses the true type fonts available with your Windows applications, and accepts all graphic types supported by Windows, resulting in exceptional flexibility in font and graphic choices. Fonts and graphics are downloaded as needed with the high-speed bi-directional Centronics interface, providing an exceptionally quick time to first label printing. The A2 Gemini is built to work only with Windows, and takes full advantage of Windows features. Its simple design requires a minimum of effort and expertise for loading and maintaining the printer. From configuration and setup to ongoing operation, use of the online Gemini Control Panel Application simplifies the operator’s job. Extensive Online Help is provided covering all features and functions available within the Control Panel Application and Printer Setup. In addition, help topics covering ’Printing from Windows Applications’ and ’Barcode and Symbology information’ are included. The modular design of the A2 Gemini guarantees efficient service. A label/tag cutter is available as additional accessory. Printer Types The printers of the A2 Gemini family are available in three variations: A2/200 Gemini : The device is equipped with a tear-off plate to aid the removal of the labels or continuous material by hand after printing. A2/200R Gemini: The printer is equipped with an internal rewind and may be used to rewind short runs in the printer. A2/200P Gemini: This printer type is prepared for operation in peel-off mode. Therefore the printer is equipped with internal rewind, dispense plate and present sensor. 6 cab Produkttechnik GmbH & Co KG

Compliances 1. Product Description The device complies with the following safety regulations : CE : The printer complies with the following safety requirements - EC Low Voltage Directive (73/23/EEC) - EC Machinery Directive (98/37/EEC) - EC Electromagnetic Compatibility Directive (89/336/EEC) FCC : The device complies with the requirements of the FCC regulations part 15 for class A computers. Under disadvantageous circumstances, the operation of these devices may cause interference with radio or TV reception, which has to be eliminated by the operator. WARNING ! This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. cab Produkttechnik GmbH & Co KG 7

1. Product Description Technical Specifications Printhead Printhead Type : Printhead Model : Printhead Resolution : Number of dots/line : Print speed : Print width : Media Material : Media Type : Media Winding : Supply roll Diameter : Core diameter : Material Thickness : Weight : Material Width : Media Width : for peel-off mode : Media Height : for peel-off mode : Internal Rewinder : Core Diameter : Rewind Diameter : Label side : Transfer Ribbon Inkside : Outer Diameter : Core Diameter : Length : Width : Direct thermal or thermal transfer Thin film transfer printhead 203 dpi = 8 dots / mm 832 2, 3, 4 ips (50, 75, 100 mm/s) 4.1 in (104 mm) Standard Labels and Cardboard / Tags Direct Thermal, Thermal Transfer and various Synthetics including: thermal transfer plaincoated papers, vinyl, Mylar, metalized paper, non-woven fabric, fine woven fabric, thermal visible light scannable paper, infrared scannable paper, thermal ticket/tag stock, thermally sensitive plastic stock. die cut labels, continous paper face-in or face-out on the roll up to 8.2 in (210 mm) 1.5 to 3 in (38.1-76 mm) 0.003 to 0.012 in (0.07-0.3 mm) up to 300 g/sqm 4.7 in (120 mm) .5 to 4.6 in (12-116 mm) 1 to 4.6 in (25-116 mm) .2 to 9.8 in (5-250 mm) .5 to 7.9 in (12-200 mm) to rewind media or liner in dispense mode 1.5 in (38.1 mm) up to 5.7 in (145 mm) out in or out up to 3.1 in (80 mm) 1 in (25 mm) up to 1480 ft (450 m) up to 4.5 in (114 mm) 8 cab Produkttechnik GmbH & Co KG

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