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艾默生CT励磁控制器 FXMP25.pdf
Contents
Declaration of Conformity
1 Safety information
1.1 Warnings, cautions and notes
1.2 Electrical safety - general warning
1.3 System design and safety of personnel
1.4 Environmental limits
1.5 Access
1.6 Fire protection
1.7 Compliance with regulations
1.8 Motor
1.9 Adjusting parameters
1.10 Electrical installation
2 Product information
2.1 Ratings
2.2 Nameplate description
2.3 FXMP25 features and options
3 Mechanical installation
3.1 Electrical terminals
3.2 Routine maintenance
4 Electrical installation
4.1 Electrical connections
4.2 Protective earth connections
4.3 AC supply requirements
4.4 Line reactors
4.5 Cable and fuse size ratings
5 Getting started
5.1 Keypad and display
5.2 Resetting the field controller
5.3 Security
5.4 Setting the controller back to default values
5.5 Saving parameters
6 Parameters
6.1 Full parameter descriptions
7 Setting-up
8 Technical data
8.1 Ratings
8.2 FXMP25 derating for extended ambient operation
8.3 Power dissipation
8.4 AC supply requirements
8.5 Line reactors
8.6 Temperature and humidity
8.7 Storage
8.8 Altitude
8.9 IP rating
8.10 Corrosive gasses
8.11 RoHS compliance
8.12 Vibration
8.13 Acoustic noise
8.14 Overall dimensions
8.15 Weight
8.16 Cable and fuse size ratings
8.17 Electromagnetic compatibility (EMC)
9 Diagnostics
10 UL listing information
10.1 Conditions of acceptability
10.2 AC supply specification
10.3 Maximum continuous current
User Guide
FXMP25
Field Controller
Part Number: 0476-0009-02
Issue: 2
www.controltechniques.com
General Information
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or
incorrect installation or adjustment of the optional operating parameters of the equipment or from
mismatching the field controller with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment
to a policy of continuous development and improvement, the manufacturer reserves the right to change the
specification of the product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means,
electrical or mechanical including photocopying, recording or by an information storage or retrieval system,
without permission in writing from the publisher.
Field Controller software version
This product is supplied with the latest software version. If this drive is to be connected to an existing system
or machine, all drive software versions should be verified to confirm the same functionality as drives of the
same model already present. This may also apply to drives returned from a Control Techniques Service
Centre or Repair Centre. If there is any doubt please contact the supplier of the product. The software
versions of the drive can be checked by looking at Pr 97 and Pr 99.
When used in conjunction with a Mentor MP the Mentor MP software must be V01.05.01 or later.
Environmental statement
Control Techniques is committed to minimising the environmental impacts of its manufacturing operations
and of its products throughout their life cycle. To this end, we operate an Environmental Management
System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS,
our Environmental Policy and other relevant information is available on request, or can be found at
www.greendrives.com.
The electronic variable-speed drives manufactured by Control Techniques have the potential to save
energy and (through increased machine/process efficiency) reduce raw material consumption and scrap
throughout their long working lifetime. In typical applications, these positive environmental effects far
outweigh the negative impacts of product manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded
but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the
products easy to dismantle into their major component parts for efficient recycling. Many parts snap
together and can be separated without the use of tools, while other parts are secured with conventional
fasteners. Virtually all parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates,
while smaller products come in strong cardboard cartons which themselves have a high recycled fibre
content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags
for wrapping product, can be recycled in the same way. Control Techniques' packaging strategy prefers
easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for
improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and
best practice.
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals
(REACH) requires the supplier of an article to inform the recipient if it contains more than a specified
proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a
Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory
authorisation.
For current information on how this requirement applies in relation to specific Control Techniques products,
please approach your usual contact in the first instance. Control Techniques position statement can be
viewed at:
http://www.controltechniques.com/REACH
Copyright
Issue Number: 2
© October 2010 Control Techniques Ltd.
Contents
1
2
3
4
5
6
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
2.1
2.2
2.3
3.1
3.2
4.1
4.2
4.3
4.4
4.5
5.1
5.2
5.3
5.4
5.5
6.1
Safety information .............................................................. 6
Warnings, cautions and notes .................................................................6
Electrical safety - general warning ..........................................................6
System design and safety of personnel ..................................................6
Environmental limits ................................................................................7
Access .....................................................................................................7
Fire protection .........................................................................................7
Compliance with regulations ...................................................................7
Motor .......................................................................................................7
Adjusting parameters ..............................................................................7
Electrical installation ................................................................................8
Product information ........................................................... 9
Ratings ....................................................................................................9
Nameplate description ............................................................................9
FXMP25 features and options ...............................................................10
Mechanical installation .................................................... 11
Electrical terminals ................................................................................13
Routine maintenance ............................................................................13
Electrical installation ........................................................ 14
Electrical connections ...........................................................................15
Protective earth connections .................................................................15
AC supply requirements ........................................................................16
Line reactors .........................................................................................16
Cable and fuse size ratings ...................................................................17
Getting started .................................................................. 24
Keypad and display ...............................................................................24
Resetting the field controller ..................................................................25
Security .................................................................................................25
Setting the controller back to default values .........................................26
Saving parameters ................................................................................26
Parameters ........................................................................ 27
Full parameter descriptions ...................................................................28
FXMP25 User Guide
Issue Number: 2
www.controltechniques.com
7
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.16
8.17
9
10
10.1
10.2
10.3
Setting-up .......................................................................... 41
Technical data ................................................................... 48
Ratings ..................................................................................................48
FXMP25 derating for extended ambient operation ...............................48
Power dissipation ..................................................................................48
AC supply requirements ........................................................................49
Line reactors .........................................................................................49
Temperature and humidity ....................................................................49
Storage ..................................................................................................50
Altitude ..................................................................................................50
IP rating .................................................................................................50
Corrosive gasses ..................................................................................51
RoHS compliance .................................................................................51
Vibration ................................................................................................51
Acoustic noise .......................................................................................52
Overall dimensions ................................................................................52
Weight ...................................................................................................52
Cable and fuse size ratings ...................................................................52
Electromagnetic compatibility (EMC) ....................................................53
Diagnostics ....................................................................... 55
UL listing information ....................................................... 59
Conditions of acceptability ....................................................................59
AC supply specification .........................................................................59
Maximum continuous current ................................................................59
www.controltechniques.com
FXMP25 User Guide
Issue Number: 2
Declaration of Conformity
Control Techniques Ltd, The Gro, Newtown, Powys UK. SY16 3BE
FXMP25 Field Controller
The field controller product listed above has been designed and manufactured in
accordance with the following European harmonized standards:
EN 61800-5-1:2007
Adjustable speed electrical power drive systems - safety
requirements - electrical, thermal and energy
EN 61800-3:2004
Adjustable speed electrical power drive systems. EMC
product standard including specific test methods
EN 61000-6-2:2005
Electromagnetic compatibility (EMC). Generic standards.
Immunity standard for industrial environments
EN 61000-6-4:2007
Electromagnetic compatibility (EMC). Generic standards.
Emission standard for industrial environments
The corresponding international standards are:
IEC 61800-5-1:2007
IEC 61800-3:2004
IEC 61000-6-2:2005
IEC 61000-6-4:2006
These products comply with the Low Voltage Directive 2006/95/EC and the
Electromagnetic Compatibility (EMC) Directive 2004/108/EC.
T. Alexander
VP Technology
Newtown
Date: 8th July 2010
This electronic field controller product is intended to be used with appropriate
motors, controllers, electrical protection components and other equipment to
form complete end products or systems. Compliance with safety and EMC
regulations depends upon installing and configuring drives correctly, including
using the specified input filters. The drives must be installed only by professional
assemblers who are familiar with requirements for safety and EMC. The
assembler is responsible for ensuring that the end product or system complies
with all the relevant laws in the country where it is to be used. Refer to the User
Guide. An EMC Data Sheet is also available giving detailed EMC information.
FXMP25 User Guide
Issue Number: 2
www.controltechniques.com
5
1
1.1
WARNING
CAUTION
Safety information
Warnings, cautions and notes
A Warning contains information, which is essential for avoiding a safety hazard.
A Caution contains information, which is necessary for avoiding a risk of damage to
the product or other equipment.
NOTE
A Note contains information which helps to ensure correct operation of the product.
1.2
1.3
Electrical safety - general warning
The voltages used in the field controller can cause severe electrical shock and/or burns,
and could be lethal. Extreme care is necessary at all times when working with or
adjacent to the field controller.
Specific warnings are given at the relevant places in this Guide.
System design and safety of personnel
The field controller is intended as a component for professional incorporation into
complete equipment or system. If installed incorrectly, the field controller may present a
safety hazard.
The field controller uses high voltages and currents, carries a high level of stored
electrical energy, and is used to control equipment which can cause injury.
System design, installation, commissioning / start-up and maintenance must be carried
out by personnel who have the necessary training and experience. They must read this
safety information and this guide carefully.
The electrical inputs of the field controller must not be relied upon to ensure
safety of personnel. They do not isolate dangerous voltages from the output of
the field controller. The supply must be disconnected by an approved electrical
isolation device before gaining access to the electrical connections.
The field controller is not intended to be used for safety-related functions.
Careful consideration must be given to the function of the field controller which might
result in a hazard, either through its intended behavior or through incorrect operation
due to a fault. In any application where a malfunction of the field controller or its control
system could lead to or allow damage, loss or injury, a risk analysis must be carried out,
and where necessary, further measures taken to reduce the risk - for example, an over-
speed protection device in case of failure of the field control.
6
www.controltechniques.com
FXMP25 User Guide
Issue Number: 2
1.4
1.5
1.6
1.7
1.8
1.9
Environmental limits
Instructions within the supplied data regarding transport, storage, installation and the
use of the field controller must be complied with, including the specified environmental
limits. Field controllers must not be subjected to excessive physical force.
Access
Access must be restricted to authorized personnel only. Safety regulations which apply
at the place of use must be complied with.
Fire protection
The field controller enclosure is not classified as a fire enclosure. A separate fire
enclosure must be provided.
Compliance with regulations
The installer is responsible for complying with all relevant regulations, such as national
wiring regulations, accident prevention regulations and electromagnetic compatibility
(EMC) regulations. Particular attention must be given to the cross-sectional areas of
conductors, the selection of fuses and other protection, and protective earth
connections.
The FXMP25 User Guide contains instructions for achieving compliance with specific
EMC standards.
Within the European Union, all machinery in which this product is used must comply
with the following directives:
2006/42/EC: Safety of machinery
2004/108/EC: Electromagnetic compatibility
Motor
Ensure the motor is installed in accordance with the manufacturer's recommendations.
Ensure the motor shaft is not exposed.
Low speeds may cause the motor to overheat because the cooling fan becomes less
effective. The motor should be installed with a protection thermistor. If necessary, an
electric forced ventilation fan should be used.
The values of the motor parameters set in the field controller affect the protection of the
motor. The default values in the field controller should not be relied upon.
Adjusting parameters
Some parameters have a profound effect on the operation of the field controller. They
must not be altered without careful consideration of the impact on the controlled system.
Measures must be taken to prevent unwanted changes due to error or tampering.
FXMP25 User Guide
Issue Number: 2
www.controltechniques.com
7
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1.10
Electrical installation
1.10.1 Electric shock risk
AC supply cables and connections
The voltages present in the following locations can cause severe electric shock and may
be lethal:
•
• Output cables and connections
• Many internal parts of the field controller
Unless otherwise indicated, control terminals are single insulated and must not be
touched.
1.10.2 Stored charge
The field controller contains capacitors that remain charged to a potentially lethal
voltage after the AC supply has been disconnected. If the field controller has been
energized, the AC supply must be isolated at least five minutes before work may
continue.
8
www.controltechniques.com
FXMP25 User Guide
Issue Number: 2
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