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R-30*A 控制装置
HANDLING TOOL
操作说明书
B-82594CM-2/01
在使用机器人之前,务须仔细阅读“FANUC Robot 安全手册(B-80687CM)”,并在理解该内容的基础上使用
机器人。
使用 R-J3iC 控制装置的情况下,应将本说明书内记载的“R-30iA”理解为“R-J3iC”。
- 本说明书的任何内容不得以任何方式复制。
- 所有参数指标和设计可随时修改,恕不另行通知。
本说明书中所载的产品,受到日本国《外汇和外国贸易法》的限制。从日本将这些出
口到其他国家时,必须获得日本国政府的出口许可。
另外,将该产品再出口到其他国家时,应获得再出口该产品的国家的政府许可。此外,
该产品可能还受到美国政府的再出口法的限制。
若要出口或者再出口此类产品,请向 FANUC 公司洽询。
我们试图在本说明书中描述尽可能多的情况。
然而,对于那些不必做的和不可能做的情况,由于存在各种可能性,我们没有描述。
因此,对于那些在说明书中没有特别描述的情况,可以视为“不可能”的情况。
B-82594CM-2/01
目录
目录
1.1
1.2
1.3
1.4
目录(第1巻/全2巻)
1 前言 ........................................................................................................................................... 1
有关说明书........................................................................................................................................... 2
作业人员的定义 ................................................................................................................................... 4
一般的警告标签 ................................................................................................................................... 5
安全预防措施....................................................................................................................................... 9
2 概要 ......................................................................................................................................... 14
应用工具软件..................................................................................................................................... 16
2.1.1
设定系统 ............................................................................................................................................16
机器人的 JOG 进给 ...........................................................................................................................16
2.1.2
2.1.3
程序....................................................................................................................................................17
测试运转(测试执行) ....................................................................................................................18
2.1.4
2.1.5
自动运转(操作执行) ....................................................................................................................18
机器人................................................................................................................................................. 19
控制装置............................................................................................................................................. 20
2.3.1
示教操作盘 ........................................................................................................................................21
操作面板 ............................................................................................................................................30
2.3.2
遥控装置 ............................................................................................................................................31
2.3.3
CRT/KB..............................................................................................................................................31
2.3.4
2.3.5
通信....................................................................................................................................................32
I/O.......................................................................................................................................................32
2.3.6
外围设备 I/O......................................................................................................................................32
2.3.7
2.3.8
机器人的动作 ....................................................................................................................................33
2.3.9
急停装置 ............................................................................................................................................33
2.3.10 附加轴 ................................................................................................................................................34
3 设定机器人系统..................................................................................................................... 35
I/O........................................................................................................................................................ 36
3.1.1
数字 I/O..............................................................................................................................................42
组 I/O..................................................................................................................................................48
3.1.2
3.1.3
模拟 I/O..............................................................................................................................................52
机器人 I/O........................................................................................................................................... 58
外围设备 I/O....................................................................................................................................... 61
操作面板 I/O....................................................................................................................................... 70
I/O Link 画面 ...................................................................................................................................... 73
3.5.1
I/O Link 一览画面..............................................................................................................................73
MODELB单元一览画面 ..................................................................................................................74
3.5.2
3.5.3
信号数设定画面 ................................................................................................................................76
I/O 连接功能....................................................................................................................................... 78
仿真跳过功能..................................................................................................................................... 81
设定自动运转..................................................................................................................................... 83
3.8.1
机器人启动请求(RSR).................................................................................................................84
程序编号选择(PNS) .....................................................................................................................87
3.8.2
3.8.3
程序选择画面 ....................................................................................................................................91
3.8.4
单元接口 I/O......................................................................................................................................99
设定坐标系....................................................................................................................................... 104
3.9.1
设定刀具坐标系 ..............................................................................................................................107
3.6
3.7
3.8
3.1
3.2
3.3
3.4
3.5
2.1
2.2
2.3
3.9
c-1
目录
B-82594CM-2/01
4.1
4.2
4.3
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
设定用户坐标系 ..............................................................................................................................117
3.9.2
设定 JOG 坐标系 .............................................................................................................................127
3.9.3
设定基准点....................................................................................................................................... 133
关节可动范围................................................................................................................................... 137
用户报警........................................................................................................................................... 139
可变轴范围....................................................................................................................................... 141
特殊区域功能................................................................................................................................... 143
系统设定菜单................................................................................................................................... 147
设定一般事项................................................................................................................................... 154
其他设定........................................................................................................................................... 156
4 程序的构成 ........................................................................................................................... 157
程序详细信息................................................................................................................................... 160
4.1.1
程序名 ..............................................................................................................................................160
程序注释 ..........................................................................................................................................161
4.1.2
子类型 ..............................................................................................................................................161
4.1.3
运动组 ..............................................................................................................................................162
4.1.4
4.1.5
写保护 ..............................................................................................................................................162
4.1.6
中断忽略 ..........................................................................................................................................162
行编号、程序末尾记号和自变量 ................................................................................................... 165
动作指令........................................................................................................................................... 167
4.3.1
动作类型 ..........................................................................................................................................168
位置数据 ..........................................................................................................................................170
4.3.2
移动速度 ..........................................................................................................................................176
4.3.3
定位类型 ..........................................................................................................................................179
4.3.4
4.3.5
动作附加指令 ..................................................................................................................................180
码垛指令........................................................................................................................................... 192
4.4.1
码垛指令 ..........................................................................................................................................192
码垛动作指令 ..................................................................................................................................193
4.4.2
4.4.3
码垛结束指令 ..................................................................................................................................193
寄存器指令....................................................................................................................................... 194
4.5.1
寄存器指令 ......................................................................................................................................195
位置寄存器指令 ..............................................................................................................................197
4.5.2
4.5.3
位置寄存器要素指令 ......................................................................................................................198
4.5.4
码垛寄存器运算指令 ......................................................................................................................201
I/O 指令............................................................................................................................................. 203
4.6.1
数字 I/O 指令 ...................................................................................................................................203
机器人 I/O 指令 ...............................................................................................................................205
4.6.2
4.6.3
模拟 I/O 指令 ...................................................................................................................................206
4.6.4
组 I/O 指令.......................................................................................................................................207
转移指令........................................................................................................................................... 209
4.7.1
标签指令 ..........................................................................................................................................209
4.7.2
程序结束指令 ..................................................................................................................................210
无条件转移指令 ..............................................................................................................................210
4.7.3
条件转移指令 ..................................................................................................................................211
4.7.4
4.7.5
自变量 ..............................................................................................................................................215
待命指令........................................................................................................................................... 224
4.8.1
指定时间待命指令 ..........................................................................................................................224
4.8.2
条件待命指令 ..................................................................................................................................224
跳过条件指令................................................................................................................................... 228
位置补偿条件指令 ........................................................................................................................... 231
刀具补偿条件指令 ........................................................................................................................... 232
坐标系指令....................................................................................................................................... 233
程序控制指令................................................................................................................................... 235
4.8
4.9
4.10
4.11
4.12
4.13
4.4
4.5
4.6
4.7
c-2
B-82594CM-2/01
目录
5.3
5.1
5.2
4.15
4.16
4.14
4.13.1 暂停指令 ..........................................................................................................................................235
4.13.2 强制结束指令 ..................................................................................................................................236
其他指令........................................................................................................................................... 237
4.14.1
RSR 指令..........................................................................................................................................237
4.14.2 用户报警指令 ..................................................................................................................................238
4.14.3 计时器指令 ......................................................................................................................................238
4.14.4 倍率指令 ..........................................................................................................................................239
4.14.5 注释指令 ..........................................................................................................................................239
4.14.6 消息指令 ..........................................................................................................................................240
4.14.7 参数指令 ..........................................................................................................................................240
4.14.8 最高速度指令 ..................................................................................................................................243
多轴控制指令................................................................................................................................... 245
4.15.1 程序执行指令 ..................................................................................................................................245
动作组指令....................................................................................................................................... 246
4.16.1 非同步动作组指令 ..........................................................................................................................246
4.16.2 同步动作组指令 ..............................................................................................................................247
5 创建程序 ............................................................................................................................... 248
设计程序........................................................................................................................................... 250
5.1.1
动作指令 ..........................................................................................................................................250
5.1.2
预定位置 ..........................................................................................................................................253
接通电源和 JOG 进给...................................................................................................................... 254
5.2.1
接通和断开电源 ..............................................................................................................................254
3 方式开关 .......................................................................................................................................256
5.2.2
5.2.3
机器人的 JOG 进给 .........................................................................................................................261
创建程序........................................................................................................................................... 269
5.3.1
记录程序 ..........................................................................................................................................270
修改标准动作指令语句 ..................................................................................................................274
5.3.2
示教动作指令 ..................................................................................................................................277
5.3.3
示教动作附加指令 ..........................................................................................................................279
5.3.4
5.3.5
示教控制指令 ..................................................................................................................................282
5.3.6
TP 启动禁止.....................................................................................................................................287
修改程序........................................................................................................................................... 290
5.4.1
选择程序 ..........................................................................................................................................290
5.4.2
修改动作指令 ..................................................................................................................................292
修改控制指令 ..................................................................................................................................301
5.4.3
5.4.4
程序编辑指令 ..................................................................................................................................303
程序操作........................................................................................................................................... 320
5.5.1
修改程序详细信息 ..........................................................................................................................320
后台编辑........................................................................................................................................... 325
特殊点检查功能 ............................................................................................................................... 336
6 执行程序 ............................................................................................................................... 337
程序的停止和恢复 ........................................................................................................................... 338
6.1.1
通过急停操作来停止和恢复程序...................................................................................................339
通过 HOLD 键来停止和恢复程序的方法......................................................................................340
6.1.2
6.1.3
通过报警来停止程序 ......................................................................................................................341
执行程序........................................................................................................................................... 345
6.2.1
启动程序 ..........................................................................................................................................345
机器人的动作 ..................................................................................................................................346
6.2.2
6.2.3
从暂停状态启动程序 ......................................................................................................................349
测试运转........................................................................................................................................... 354
6.3.1
设定测试执行 ..................................................................................................................................355
逐步测试运转 ..................................................................................................................................356
6.3.2
6.3.3
连续测试运转 ..................................................................................................................................360
5.6
5.7
6.1
6.2
6.3
5.4
5.5
c-3
目录
B-82594CM-2/01
6.4
6.5
6.6
6.7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
6.3.4
程序确认/监控 ..............................................................................................................................362
I/O 的手动控制................................................................................................................................. 364
6.4.1
强制输出 ..........................................................................................................................................364
仿真输入/输出 .................................................................................................................................366
6.4.2
6.4.3
待命解除 ..........................................................................................................................................367
机械手的手动操作 ........................................................................................................................... 368
自动运转........................................................................................................................................... 370
6.6.1
基于机器人启动请求(RSR)的自动运转 ...................................................................................371
基于程序编号选择(PNS)的自动运转 .......................................................................................373
6.6.2
6.6.3
外部倍率选择功能 ..........................................................................................................................375
联机位置修改................................................................................................................................... 378
7 状态显示 ............................................................................................................................... 385
示教操作盘 LED .............................................................................................................................. 386
用户画面........................................................................................................................................... 387
寄存器............................................................................................................................................... 388
位置寄存器....................................................................................................................................... 390
码垛寄存器....................................................................................................................................... 394
当前位置........................................................................................................................................... 395
系统变量........................................................................................................................................... 398
程序计时器....................................................................................................................................... 400
系统计时器....................................................................................................................................... 402
执行履历........................................................................................................................................... 403
存储器使用状态 ............................................................................................................................... 405
8 输入/输出文件...................................................................................................................... 407
文件输入/输出装置.......................................................................................................................... 408
8.1.1
存储卡 ..............................................................................................................................................411
8.1.2
USB 存储器......................................................................................................................................412
设定通信端口................................................................................................................................... 416
文件................................................................................................................................................... 420
8.3.1
程序文件 ..........................................................................................................................................420
标准指令文件 ..................................................................................................................................421
8.3.2
8.3.3
系统文件/应用程序文件 ..............................................................................................................421
数据文件 ..........................................................................................................................................421
8.3.4
8.3.5
ASCII 文件.......................................................................................................................................421
保存文件........................................................................................................................................... 422
8.4.1
从程序一览画面保存数据 ..............................................................................................................422
从文件画面保存数据 ......................................................................................................................424
8.4.2
通过辅助菜单来保存文件 ..............................................................................................................427
8.4.3
8.4.4
文件操作 ..........................................................................................................................................430
加载文件........................................................................................................................................... 433
8.5.1
从程序一览画面加载程序文件.......................................................................................................434
8.5.2
从文件画面加载文件 ......................................................................................................................435
打印文件........................................................................................................................................... 441
自动备份功能................................................................................................................................... 445
8.7.1
自动备份功能的特征 ......................................................................................................................445
可以使用的存储卡 ..........................................................................................................................446
8.7.2
设定自动备份功能 ..........................................................................................................................447
8.7.3
执行自动备份 ..................................................................................................................................448
8.7.4
8.7.5
管理多个备份 ..................................................................................................................................449
8.7.6
加载备份 ..........................................................................................................................................450
图像备份功能................................................................................................................................... 451
8.2
8.3
8.5
8.6
8.7
8.1
8.4
8.8
c-4
目录
9.1
9.2
9.10
9.11
9.3
9.4
9.5
9.6
9.7
9.8
9.9
B-82594CM-2/01
9 应用 ....................................................................................................................................... 454
宏指令............................................................................................................................................... 455
9.1.1
设定宏指令 ......................................................................................................................................456
9.1.2
执行宏指令 ......................................................................................................................................461
位移功能........................................................................................................................................... 466
9.2.1
程序位移功能 ..................................................................................................................................467
镜像位移功能 ..................................................................................................................................473
9.2.2
9.2.3
角度输入位移功能 ..........................................................................................................................477
坐标系更换位移功能 ....................................................................................................................... 483
软浮动功能....................................................................................................................................... 489
连续旋转功能................................................................................................................................... 496
位置寄存器先执行功能 ................................................................................................................... 502
动作组DO输出功能 ....................................................................................................................... 505
先执行指令功能 ............................................................................................................................... 507
先执行距离指令 ............................................................................................................................... 513
9.9.1
概要..................................................................................................................................................513
规格..................................................................................................................................................513
9.9.2
9.9.3
设定..................................................................................................................................................514
指令..................................................................................................................................................514
9.9.4
指令的示教操作 ..............................................................................................................................523
9.9.5
限制事项/其他 ................................................................................................................................527
9.9.6
9.9.7
系统变量一览 ..................................................................................................................................528
9.9.8
错误代码列表 ..................................................................................................................................529
状态监视功能................................................................................................................................... 531
自动误差恢复功能 ........................................................................................................................... 541
9.11.1 概要..................................................................................................................................................541
9.11.2 自动错误恢复功能的概略 ..............................................................................................................541
9.11.3 记录再启动程序 ..............................................................................................................................544
9.11.4 示教 RETURN_PATH_DSBL 指令 ................................................................................................545
9.11.5 设定自动错误恢复功能 ..................................................................................................................545
9.11.6 暂停中的程序被再启动时的流程图...............................................................................................553
9.11.7 自动错误恢复功能的手动操作画面...............................................................................................554
9.11.8 从示教操作盘执行再启动程序和测试方式...................................................................................556
9.11.9 更改再启动程序的启动条件...........................................................................................................557
9.11.10 其他规格和制约 ..............................................................................................................................557
9.11.11 警告..................................................................................................................................................559
遥控 TCP 功能.................................................................................................................................. 560
9.12.1 功能概要 ..........................................................................................................................................560
9.12.2 设定..................................................................................................................................................562
高感度冲撞检测功能 ....................................................................................................................... 565
9.13.1 概要..................................................................................................................................................565
9.13.2 规格..................................................................................................................................................565
9.13.3 高感度冲撞检测功能 ......................................................................................................................565
9.13.4 注意事项 ..........................................................................................................................................566
负载设定功能................................................................................................................................... 567
9.14.1 概要..................................................................................................................................................567
9.14.2 动作性能画面 ..................................................................................................................................567
9.14.3 程序指令 ..........................................................................................................................................569
负载推定功能................................................................................................................................... 570
9.15.1 概要..................................................................................................................................................570
9.15.2 操作步骤 ..........................................................................................................................................570
9.15.3 负载推定的步骤(面向 6 轴机器人)...........................................................................................570
9.15.4 校正的步骤(面向 6 轴机器人)...................................................................................................574
9.15.5 其他相关事项 ..................................................................................................................................577
9.12
9.13
9.14
9.15
c-5
目录
B-82594CM-2/01
9.16
9.17
9.18
9.19
9.20
9.21
9.22
9.23
附加轴冲撞检测功能 ....................................................................................................................... 578
9.16.1 概要..................................................................................................................................................578
9.16.2 注意事项 ..........................................................................................................................................578
9.16.3 初始设定 ..........................................................................................................................................578
9.16.4 调节检测感度 ..................................................................................................................................579
重力补偿功能................................................................................................................................... 581
9.17.1 系统变量 ..........................................................................................................................................581
9.17.2 动作性能画面 ..................................................................................................................................581
密码功能........................................................................................................................................... 584
9.18.1 密码功能概要 ..................................................................................................................................584
9.18.2 启动用户的密码操作 ......................................................................................................................585
9.18.3 使密码功能无效 ..............................................................................................................................588
9.18.4 示教用户以及设定用户的密码操作...............................................................................................589
9.18.5 密码配置文件 ..................................................................................................................................593
9.18.5.1 概要 ....................................................................................................................................................593
9.18.6 密码配置文件的 XML 句法............................................................................................................595
9.18.7 密码日志 ..........................................................................................................................................599
9.18.8 对应密码级别的画面限制 ..............................................................................................................601
9.18.9 密码自动登入功能 ..........................................................................................................................604
软面板............................................................................................................................................... 605
9.19.1 应用程序固有的软面板功能...........................................................................................................605
9.19.2 自定义 I/O........................................................................................................................................606
复合运算功能................................................................................................................................... 608
PMC 监控功能.................................................................................................................................. 627
PMC 编辑功能.................................................................................................................................. 630
操作记录功能(选项功能) ................................................................................................................ 633
9.23.1 概要..................................................................................................................................................633
9.23.2 将被记录的事件 ..............................................................................................................................637
9.23.3 设定操作记录簿 ..............................................................................................................................641
9.23.4 操作..................................................................................................................................................642
9.23.5 扩展的报警履历 ..............................................................................................................................648
9.23.5.1 设定方法............................................................................................................................................648
原始路径再继续功能 ....................................................................................................................... 651
程序工具箱....................................................................................................................................... 656
9.25.1 简易镜像位移 ..................................................................................................................................656
9.25.2 机械手腕反转 ..................................................................................................................................659
9.25.3 软极限设定 ......................................................................................................................................662
10 码垛功能 ............................................................................................................................... 665
码垛功能........................................................................................................................................... 666
码垛指令........................................................................................................................................... 669
示教码垛........................................................................................................................................... 671
10.3.1 选择码垛指令 ..................................................................................................................................672
10.3.2 输入初始数据 ..................................................................................................................................673
10.3.3 示教堆叠模式 ..................................................................................................................................679
10.3.4 设定路径模式条件 ..........................................................................................................................686
10.3.5 示教路径模式 ..................................................................................................................................689
10.3.6 码垛示教时的注意事项 ..................................................................................................................693
执行码垛........................................................................................................................................... 694
10.4.1 码垛寄存器 ......................................................................................................................................695
10.4.2 控制基于码垛寄存器的码垛...........................................................................................................697
修改码垛........................................................................................................................................... 698
带有附加轴的码垛 ........................................................................................................................... 700
码垛全点示教................................................................................................................................... 701
10.1
10.2
10.3
10.4
10.5
10.6
10.7
9.24
9.25
c-6