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Contents
Introduction
Chapter 1 Grounding and wiring
1.1 Grounding
When to consider grounding
1.1.1 Grounding within one unit
1.1.2 Chassis ground
1.1.3 The conductivity of aluminium
Other materials
1.1.4 Ground loops
1.1.5 Power supply returns
Table 1.1 Conductivity of metals
2.2.2 Hole and pad size
2.2.4 Ground and power distribution
2.2.7 Terminations and connections
Electromagnetic
TeAM YYePG Digitally signed by TeAM YYePG DN: cn=TeAM YYePG, c=US, o=TeAM YYePG, ou=TeAM YYePG, email=yyepg@msn.com Reason: I attest to the accuracy and integrity of this document Date: 2005.02.03 22:12:53 +08'00'
The Circuit Designer’s Companion
The Circuit Designer’s Companion Second edition Tim Williams AMSTERDAM • BOSTON • HEIDELBERG • LONDON • NEW YORK • OXFORD PARIS • SAN DIEGO • SAN FRANCISCO • SINGAPORE • SYDNEY • TOKYO Newnes is an imprint of Elsevier
Newnes An imprint of Elsevier Linacre House, Jordan Hill, Oxford OX2 8DP 30 Corporate Drive, Burlington, MA 01803 First published 1991 Second edition 2005 Copyright © 2005, Tim Williams. All rights reserved The right of Tim Williams to be identified as the author of this work has been asserted in accordance with Copyright, Designs and Patent Act 1988 No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and whether or not transiently or incidentally to some other use of this publication) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988 or under the terms of a licence issued by the Copyright Licensing Agency Ltd, 90 Tottenham Court Road, London, England W1T 4LP. Applications for the copyright holder's written permission to reproduce any part of this publication should be addressed to the publisher Permissions may be sought directly from Elsevier’s Science & Technology Rights Department in Oxford, UK: phone: (+44) 1865 843830, fax: (+44) 1865 853333, e-mail: permissions@elsevier.co.uk. You may also complete your request on-line via the Elsevier homepage (http://www.elsevier.com), by selecting ‘Customer Support’ and then ‘Obtaining Permissions’ British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library Library of Congress Cataloguing in Publication Data A catalogue record for this book is available from the Library of Congress ISBN 0 7506 6370 7 For information on all Newnes publications visit our website at www.newnespress.com Printed and bound in Great Britain
Contents Contents v Introduction 1 Introduction to the second edition Chapter 1 Grounding and wiring 3 1.1 Grounding The conductivity of aluminium Power supply returns Input signal ground 1.1.1 Grounding within one unit 1.1.2 Chassis ground 1.1.3 1.1.4 Ground loops 1.1.5 1.1.6 1.1.7 Output signal ground 1.1.8 1.1.9 1.1.10 Ground connections between units 1.1.11 Shielding 1.1.12 The safety earth Inter-board interface signals Star-point grounding 1.2 Wiring and cables 1.2.1 Wire types 1.2.2 Cable types 1.2.3 1.2.4 Data and multicore cables 1.2.5 1.2.6 1.2.7 Crosstalk RF cables Twisted pair Power cables 1.3 Transmission lines 1.3.1 Characteristic impedance 1.3.2 1.3.3 Time domain Frequency domain Chapter 2 Printed circuits 40 2.1 Board types Type of construction 2.1.1 Materials 2.1.2 2.1.3 Choice of type 2.1.4 Choice of size 2.1.5 How a multilayer board is made 2 3 4 4 6 7 8 11 13 14 16 16 18 20 21 21 23 23 24 27 28 29 32 34 34 37 40 40 41 42 44 45
vi Contents 2.2 Design rules Track routing Track width and spacing 2.2.1 2.2.2 Hole and pad size 2.2.3 2.2.4 Ground and power distribution 2.2.5 Copper plating and finishing 2.2.6 2.2.7 Solder resist Terminations and connections 2.3 Board assembly: surface mount and through hole Surface mount design rules Package placement 2.3.1 2.3.2 2.3.3 Component identification 2.4 Surface protection 2.4.1 Guarding 2.4.2 Conformal coating 2.5 Sourcing boards and artwork 2.5.1 2.5.2 Artwork Boards Chapter 3 Passive components 70 3.1 Resistors 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 Resistor types Tolerancing Temperature coefficient Power Inductance Pulse handling Extreme values Fusible and safety resistors Resistor networks 3.2 Potentiometers 3.2.1 3.2.2 3.2.3 Trimmer types Panel types Pot applications 3.3 Capacitors Single-layer ceramics Electrolytics Solid tantalum 3.3.1 Metallised film & paper 3.3.2 Multilayer ceramics 3.3.3 3.3.4 3.3.5 3.3.6 Capacitor applications 3.3.7 3.3.8 Dielectric absorption 3.3.9 Self resonance Series capacitors and dc leakage 3.4 Inductors 3.4.1 3.4.2 Permeability Self-capacitance 45 47 50 51 52 55 55 56 58 60 62 63 63 64 65 67 67 68 70 70 73 74 75 76 76 77 79 79 80 81 82 82 85 85 89 90 91 93 94 96 97 97 99 99 101
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