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Ferrite Cores For High Power High Power Cores T, UU, EC, EIC, PQ, EE, EI, DT, SP Series FEATURES • Large size ferrite cores developed for reactors and transformers • Please contact us for machinability of non-standard special used in high power units. forms. MATERIAL CHARACTERISTICS (Typical) Material Initial permeability Curie temperature Saturation magnetic flux density H=1194A/m Remanent flux density Coercive force i Tc Bs Br Hc [23°C] [23°C] [100°C] [23°C] [23°C] °C mT mT A/m Core loss 25kHz, 200mT 100kHz, 200mT Pcv [100°C] 3 kW/m Electrical resistivity Approximate density Thermal expansion coefficient Thermal conductivity Specific heat Bending strength Young’s modulus Magnetostriction • 1(mT)=10(G),1(A/m)=0.012566(Oe) d app C p b 3 E s -m 3 kg/m 1/K W/mK J/kg • K 2 N/m 2 N/m PE22 1800 >200 510 410 170 16 80 520 3 4.8 12 5 600 7 9 10 11 10 1.2 –0.6 10 3 10 –6 10 -6 PC40 2300 >200 500 380 140 15 70 420 6.5 4.8 12 5 600 7 9 10 11 10 1.2 –0.6 10 3 10 –6 10 -6 CORE LOSS vs. FREQUENCY CHARACTERISTICS MATERIAL:PE22 MATERIAL:PC40 CORE LOSS vs. TEMPERATURE CHARACTERISTICS 200mT 250mT 300mT 150mT 100mT T 50m 104 103 102 101 / ) 3 m W k ( v c P 104 103 102 101 / ) 3 m W k ( v c P 250mT 300mT 200mT 150mT 25kHz-200mT 100mT T 50m PE22 PC40 200 150 100 50 / ) 3 m W k ( v c P Material: PE22 Temp.: 100°C Material: PC40 Temp.: 100°C 101 102 Frequency(kHz) 103 101 102 Frequency(kHz) 103 0 0 20 40 60 T(°C) 80 100 120 150mT 200 m T 250 m T 300 m T 100mT 50mT 104 103 102 101 / ) 3 m W k ( v c P 104 103 102 101 / ) 3 m W k ( v c P 250mT 300mT 200mT 150mT 100kHz-200mT 100mT T 50m PE22 PC40 800 / ) 3 m W k ( v c P 600 400 Material: PE22 Temp.: 23°C Material: PC40 Temp.: 23°C 101 102 Frequency(kHz) 103 101 102 Frequency(kHz) 103 0 0 20 40 60 T(°C) 80 100 120 Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice. m r W · · a · · k d · · · · l · ·
T, UU, EC, EIC, PQ, EE, EI, DT, SP Series AMPLITUDE PERMEABILITY vs. SATURATION MAGNETIC FLUX DENSITY CHARACTERISTICS 5000 MAGNETIC PERMEABILITY vs. FREQUENCY CHARACTERISTICS 3000 Material: PE22 Temp.: 23°C Ferrite Cores For High Power High Power Cores SATURATION MAGNETIC FLUX DENSITY vs. TEMPERATURE CHARACTERISTICS ) T m ( s B 700 600 500 400 300 200 100 0 0 PE22 PC40 4000 a 3000 120°C 100°C 80°C 60°C 40°C 23°C 2000 , 1000 100 50 Temperature(°C) 150 2000 0 Material: PE22 f=16kHz 100 200 Flux density(mT) 300 0 101 102 103 Frequency(kHz) INITIAL MAGNETIC PERMEABILITY vs. TEMPERATURE CHARACTERISTICS 6000 5000 4000 i 3000 2000 1000 0 0 PC40 PE22 5000 4000 a 3000 120°C 100°C 80°C 60°C 40°C 23°C 3000 Material: PC40 Temp.: 23°C 2000 m , 1000 f=1kHz Hm=0.4A/m 200 100 Temperature(°C) 300 2000 0 Material: PC40 f=16kHz 100 200 Flux density(mT) 300 0 101 102 103 Frequency(kHz) 104 104 DIMENSIONALRESONANCE Dimensional resonance is a phenomenon which increases loss and decreases magnetic permeability by electromagnetic standing waves when the magnetic field of the core frequency is applied. The phenomenon appears when the maximum dimension of the cross section of the core perpendicular to the magnetic field is the integral multiple of about half of the electromagnetic wavelength . l= C m r f · e r 10 m/s) 8 C: Electromagnetic wave speed in a vacuum(3.0 r: Relative magnetic permeability r: Relative permissivity f: Frequency of the applied magnetic field(electromagnetic wave) e decreases by inserting into the gap, using the same core As enables high frequency wave usage as indicated by the formula above. As dimensional resonance quickly decreases magnetic permeabil- ity, design the actual frequency to avoid dimensional resonance. In the case of possible dimensional resonance, it can be protected against by dividing the core in the magnetic circuit direction and bonding them. RESONANCE DIMENSION vs. TEMPERATURE CHARACTERISTICS 103 102 PE22 PC40 ) i m m ( n o s n e m d i t n a n o s e R 101 101 102 Frequency(kHz) 103 Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice. l · m e m m ¢ m ¢ ¢ m ¢ m ¢ ¢ m m m m ¢ ¢ ¢ m ¢ m ¢ ¢ ·
T, UU, EC, EIC, PQ, EE, EI, DT, SP Series Ferrite Cores For High Power High Power Cores T CORE CORE SHAPES AND DIMENSIONS/CHARACTERISTICS C øB øA Part No. 73±1.5 45±0.9 39±0.8 15±0.3 80±1.6 50±1 96±1.9 70±1.4 75±1.5 2 (nH/N ) 62.5±1.2 AL ±25% 2330 2980 2290 2930 3480 4450 11590 14810 3380 4320 2270 2910 1550 1980 1450 1850 5490 7010 7630 9750 4210 5370 PE22 T51X13X31 PC40 T51X13X31 PE22 T62.5X13.5X39 PC40 T62.5X13.5X39 PE22 T73X20X45 PC40 T73X20X45 PE22 T75X20X15 PC40 T75X20X15 PE22 T80X20X50 PC40 T80X20X50 PE22 T96X20X70 PC40 T96X20X70 PE22 T124X20X100 PC40 T124X20X100 PE22 T137X20X112 PC40 T137X20X112 PE22 T150X20X70 PC40 T150X20X70 PE22 T202X20X70 PC40 T202X20X70 PE22 T310X30X210 PC40 T310X30X210 Measuring condition: T=23°C, f=1kHz, Hm=0.4A/m 124±2.5 310±6.2 137±3 202±4 PRODUCT IDENTIFICATION 13 · 31 PE22 (1) (4) (5) 51 · (3) T (2) (1) Material name (2) Shape (3) Dimension A (4) Thickness (5) Dimension B Dimensions (mm) A B C Core factor (mm C 1 –1 ) C 2 10 –2 (mm –3 ) 51±1 31±0.6 13±0.5 0.97084 0.76235 13.5±0.5 0.98689 0.63377 20±0.5 0.64936 0.23647 20±0.5 0.19520 0.04019 20±0.5 0.66842 0.22694 20±0.5 0.99464 0.38574 20±0.5 1.46045 0.61087 20±0.5 1.55924 0.62581 20±0.5 0.41221 0.05407 20±0.5 0.29644 0.02464 30±0.5 0.53776 0.03631 150±3 70±1.4 100±2 112±2.2 70±1.5 210±4.2 2 Ae(mm ) Le(mm) 3 Ve(mm ) Weight (g) 127 156 275 486 295 258 239 249 762 1203 1481 124 154 178 95 197 256 349 388 314 357 797 15740 23930 48970 46040 57990 66130 83480 96800 80 121 249 407 294 325 405 469 239580 1330 429080 2710 1179800 5880 Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice. * * ·
T, UU, EC, EIC, PQ, EE, EI, DT, SP Series Ferrite Cores For High Power High Power Cores UU CORE CORE SHAPES AND DIMENSIONS/CHARACTERISTICS PRODUCT IDENTIFICATION R2 R1 H E A C F B Part No. PE22 UU 79 · 129 · 31.5 (1) (5) (2) (3) (4) (1) Material name (2) Shape (3) Dimension A (4) Dimension B (5) Thickness 2 C E F 2 H R 1 Dimensions (mm) A B 2 79±2.5 100±3 100±3 1 2 (nH/N ) AL ±25% 4790 6030 5540 6990 3460 4360 4480 5640 3140 3960 — — PE22 UU79X129X31.5 PC40 UU79X129X31.5 PE22 UU100X151X30 PC40 UU100X151X30 PE22 UU100X160X20 PC40 UU100X160X20 PE22 UU101X115X25.4 PC40 UU101X115X25.4 PE22 UU120X160X20 PC40 UU120X160X20 PE22 UU120X310X20 PC40 UU120X310X20 1 Measuring condition: T=23°C, f=1kHz, Hm=0.4A/m 2 Stacked 2U cores. 2 2 129±2.5 31.5±1 34min. 85±1.5 22±1 151±2.5 30±1 39min. 90±1.5 30±1.5 160±2.5 20±1 39min. 100±1.5 30±1.5 115±2.5 25.4±1 50min. 64±1.5 25±1 160±2.5 20±1 59min. 100±1.5 30±1.5 310±2.5 20±1 59min. 250±1.5 30±1.5 5 5 5 5 5 5 101±3 120±3 120±3 R 2 22 30 35 25 35 35 E 2 2F(mm ) 2980 3600 4000 3260 6000 15000 Part No. PE22 UU79X129X31.5 PC40 UU79X129X31.5 PE22 UU100X151X30 PC40 UU100X151X30 PE22 UU100X160X20 PC40 UU100X160X20 PE22 UU101X115X25.4 PC40 UU101X115X25.4 PE22 UU120X160X20 PC40 UU120X160X20 PE22 UU120X310X20 PC40 UU120X310X20 Core factor (mm C 1 –1 ) C 2 10 –2 (mm –3 2 ) Ae(mm ) 0.44605 0.06437 0.38801 0.04241 0.62375 0.10396 0.47757 0.07373 0.69041 0.11507 1.19041 0.19840 693 915 600 648 600 600 Le(mm) 309 355 374 309 414 714 3 Ve(mm ) 214220 324860 224550 200350 248550 428550 Weight(g) 1080 1630 1130 1000 1240 2110 Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice. · * * * · · · * * ·
T, UU, EC, EIC, PQ, EE, EI, DT, SP Series d e d 31.5 — 28 — 20 — 25.4 — 20 — 20 — e 3 — 3 — 3 — 3 — 3 — 3 — Parameter Core constant C 1 C 2 10 –2 Unit mm mm –1 –3 0.44605 0.06437 309 693 Ie Ae Ve Ac Effective magnetic pass length Effective cross- sectional area Effective core volume Cross-sectional center leg area Minimum cross- sectional center leg area Cross-sectional winding area of core Weight The symbol after Amin.:Value shows the position of the minimum cross section. C is for mid-leg, L for external leg and B for back. 214220 693LB Amin. 2980 1080 2 mm Acw W 2 mm 693 mm 2 mm 3 mm 2 mm g Ferrite Cores For High Power High Power Cores UU CORE BAND CORE SHAPES AND DIMENSIONS/CHARACTERISTICS A-type band b B-type band b c a a •A-type is the band with a board and B-type is the band without a board. Part No. FHH 79X129A FHH 79X129B FHH 100X151A FHH 100X151B FHH 100X160A FHH 100X160B FHH 101X115A FHH 101X115B FHH 120X160A FHH 120X160B FHH 120X310A FHH 120X310B Dimensions (mm) a 370 370 435 435 482 482 378 378 482 482 782 782 b 27 27 27 30 18 18 23.4 23.4 18 18 18 18 c 180 — 190 — 206 — 140 — 206 — 356 — CORE CHARACTERISTIC EXAMPLE R22 R5 5 . 2 9 2 1 5 . 1 5 8 22– 1 31.5– 1 34min. 79– 2.5 Dimensions in mm PE22UU79X129X31.5 / ) 2 N H n ( e u a v L A l 104 103 102 101 Spacer gap Temp.: 23°C Hm: 0.4A/m f: 1kHz 10 –1 100 Gap length(mm) Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice. * – – · *
T, UU, EC, EIC, PQ, EE, EI, DT, SP Series PRODUCT IDENTIFICATION PE22 EU 90 - Z (1) (4) (2) (3) (1) Material name (2) Shape (3) Dimension A (4) Gap dimension(Z=0) Ferrite Cores For High Power High Power Cores EC CORE CORE SHAPES AND DIMENSIONS/CHARACTERISTICS H K D ø A I E ø F B J C EC CORE BOBBIN A X Part No. C Z Dimensions (mm) A B· 2 AL* (nH/N2) ±25% 3950 4890 6340 7940 6450 8090 69±1 70±1.7 PE22 EC70-Z PC40 EC70-Z PE22 EC90-Z PC40 EC90-Z PE22 EC120-Z PC40 EC120-Z * Measuring condition: T=23°C, f=1kHz, Hm=0.4A/m 90±1.8 90±1.3 B Y C D E F· 2 H I J K K· 2F(mm2) 16.4±0.5 16.4±0.5 43.3min. 45.5±1 12.75±0.4 5.2±0.2 4.75±0.3 14.1 639 30±1 30±1 68.5min. 71±1 10±0.6 5.5±0.2 6±0.3 20 1420 120±2 101±1.3 30±1 30±1 93.3min. 71±1 12.5±0.7 5.5±0.2 6±0.3 32.5 2307 Part No. PE22 EC70-Z PC40 EC70-Z PE22 EC90-Z PC40 EC90-Z PE22 EC120-Z PC40 EC120-Z Core factor C1(mm–1) 0.5260563 0.3561571 0.3448813 EC CORE BOBBIN Part No. Dimensions (mm) øA øB C 42.7 67.6 BEC-70-5116 BEC-90-0112 * Bobbin minimum thickness • Soldering condition: 350°C max./2s 19.5 35.4 41.45 65.3 C2· 10–2(mm–3) Ae(mm2) Le(mm) 0.18635 0.05690 0.04464 282 626 773 149 223 266 Ve(mm3) 41920 139560 205810 Weight (g) 250 635 986 X 70 80 Y 56.3 77 Z 57.8 89.8 t* 1.13 1.9 Cross-sectional winding area Aw(mm2) 471.4 1047 Average winding length Iw(mm) 98 162 Weight (g) Material 19 8.2 PBT PBT Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice.
T, UU, EC, EIC, PQ, EE, EI, DT, SP Series PRODUCT IDENTIFICATION PE22 EIC 90 (1) (3) Z (4) (2) (1) Material name (2) Shape (3) Dimension A (4) Gap dimension(Z=0) Ferrite Cores For High Power High Power Cores EIC CORE CORE SHAPES AND DIMENSIONS/CHARACTERISTICS H K D ø A M E ø J C J C I R F B Part No. AL* (nH/N2) ±25% 8680 10770 9040 11270 PE22 EIC90-Z PC40 EIC90-Z PE22 EIC120-Z PC40 EIC120-Z * Measuring condition: T=23°C, f=1kHz, Hm=0.4A/m 90±1.8 120±2 Dimensions (mm) A B+I C D E F H I M J R 55.05±1.3 30±1 30±1 68.5min. 35.5±0.5 10±0.6 10±0.3 5.5±0.2 5.5±0.3 1max. K 20 65.5±1.3 30±1 30±1 93.3min. 35.5±0.5 12.5±0.7 15±0.6 5.5±0.3 6±0.3 1.5max. 32.5 Part No. Core factor C1(mm–1) PE22 EIC90-Z PC40 EIC90-Z PE22 EIC120-Z PC40 EIC120-Z 0.2255 0.2321 C2· 10–2(mm–3) Ae(mm2) Le(mm) 0.0336 0.0258 671 792 151 208 Ve(mm3) 101599 187081 Weight (g) 469 747 EI CORE CORE SHAPES AND DIMENSIONS/CHARACTERISTICS H K D E A A H F B C C I PRODUCT IDENTIFICATION PE22 (1) 70 - Z (3) (4) EI (2) (1) Material name (2) Shape (3) Dimension A (4) Gap dimension(Z=0) Part No. Dimensions (mm) A B+I PE22 EI70-Z PC40 EI70-Z * Measuring condition: T=23°C, f=1kHz, Hm=0.4A/m 70±1.5 56±1 AL* (nH/N2) ±25% 5820 7200 C D E F H I K K· F(mm2) 19.5±0.5 19.5±0.5 48.5min. 35.5±0.5 10±0.5 10.5±0.5 15.3 543 Part No. PE22 EI70-Z PC40 EI70-Z Core factor C1(mm–1) C2· 10–2(mm–3) Ae(mm2) 0.35211 0.09032 390 Le(mm) 137 Ve(mm3) 53520 Weight (g) 266 Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice.
Ferrite Cores For High Power High Power Cores PQ CORE CORE SHAPES AND DIMENSIONS/CHARACTERISTICS E C ø B 1 A A2 2H 2D PQ CORE BOBBIN T, UU, EC, EIC, PQ, EE, EI, DT, SP Series (2) PRODUCT IDENTIFICATION PE22 PQ 59 - Z (1) (3) (4) (1) Material name (2) Shape (3) Dimension A1 (4) Gap dimension(Z=0) A X Part No. YCB Z Dimensions (mm) A1 A2 AL* (nH/N2) ±25% 10540 12810 7940 9790 14570 18210 59±0.8 107±2 PE22 PQ59 PC40 PQ59 PE22 PQ79 PC40 PQ79 PE22 PQ100 PC40 PQ100 * Measuring condition: T=23°C, f=1kHz, Hm=0.4A/m 78.5±1.5 42±0.8 42±0.8 70±1.5 B øC 2D 51.5min. 24±0.5 26.8±0.4 Emin. 42min. 2H 14.2±0.4 69min. 25.5±0.5 39.4±0.6 60min. 25.8±1 93.7min. 41±1 87±1.5 72.5min. 56±1.5 Part No. PE22 PQ59 PC40 PQ59 PE22 PQ79 PC40 PQ79 PE22 PQ100 PC40 PQ100 Core factor C1(mm–1) 0.17520 0.24730 0.14260 PQ CORE BOBBIN Part No. Dimensions (mm) øA øB BPQ59-0112 BPQ79-0112 BPQ100-0112 • Soldering condition: 350°C max./2s 50.6 68 92.5 25.1 26.7 42.7 C2· 10–2(mm–3) Ae(mm2) Le(mm) 0.038292 0.051530 0.009989 X 40 57.5 69.5 458 480 1428 Y 58 78 100 80 119 204 Z 20.2 32 71.8 Ve(mm3) 36700 56900 290600 Weight(g) 185 304 1560 Cross-sectional winding area Aw(mm2) 115 377 1140 Average winding length Iw(mm) 124 154 218 Material PBT PBT PBT Specifications which provide more details for the proper and safe use of the described product are available upon request. All specifications are subject to change without notice.
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